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Watkiss BookMaster Service Manual - Issue 1 - 04/12/00
Machine Inspections
•
TrimMaster Pro - After-Build Inspection
5.8 TrimMaster Pro - After-Build Inspection Notes
These notes complement the test sheet on the previous page.
After-build inspections are not normally necessary after a BookMaster Pro has
been despatched from the factory. Details are included however as a thorough
inspection may sometimes be required.
Section 1 - Visual Checks
1. Check all painted surfaces of the machine for blemishes or damage.
2. Check that all guards are fitted:
• 2 side covers
• Front and rear covers
Section 2 - Accessories
1. Check that the TrimMaster Pro has a trim bin installed.
Section 3 - Labels
1. Check that all the required labels are fitted:
• Voltage labels
Section 4 - Pre-run setting up
1. Check all controls and settings:
• When making adjustments, cross-check that the adjustments are
properly calibrated
2. Check voltage settings:
Caution
•
Before switching on the machine, check that the unit is the correct
voltage
Section 5 - Running Checks
1. Hand-feed 2, 4, 8, 16 and 20 sheets of A4 into the BookMaster Pro and
check books:
• Check all the booklets are cut squarely and cleanly (pay particular
attention to the first sheet cut, look for a ragged edge)
2. Check that the trim length microswitch is correctly calibrated to the
control panel and adjust the microswitch if required.
3. Running the system under the Vario, using as many bins as possible:
• Use all the options on the SFT (finishing) menu and check that the
TrimMaster Pro responds accordingly, e.g. trim length, no trim
4. Check the Outfeed Conveyor is set up and functions correctly:
• Check for timing and length of outfeed
• Check all painted surfaces for blemishes or irregularities
• Check that all parts are fitted and screws tightened
5. Repeat stages 1. and 3. but with BookMaster Pro set to edge staple.
Note: Remember to reset the payout conveyor settings.
Section 6 - Safety Switches
1. Check that the machine stops if the TrimMaster lid is opened.
Section 7 - Pre-delivery Checks
1. Clean all parts of the machine.
2. Record the serial no. of the machine.
3. Re-check all painted surfaces for scratches.
Summary of Contents for BookMaster
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Page 18: ...12 Watkiss BookMaster Service Manual Issue 1 14 12 00 System Description Fuses...
Page 54: ...48 Watkiss BookMaster Service Manual Issue 1 14 12 00 Service Procedures TrimMaster Pro...
Page 56: ...50 Watkiss BookMaster Service Manual Issue 1 14 12 00 Electronics Software Connection Diagrams...
Page 57: ...Electronics Software Connection Diagrams Watkiss BookMaster Service Manual Issue 1 14 12 00 51...
Page 58: ...52 Watkiss BookMaster Service Manual Issue 1 14 12 00 Electronics Software Connection Diagrams...
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