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Watkiss BookMaster Service Manual - Issue 1 - 14/12/00
Service Procedures
•
BookMaster Standard
8. Lay the solenoid onto a suitable flat surface and remove the two pivot pins
from the pivot plate (unclip one spring clip from each pin and then slide
the pin out).
9. Put the pivot plate to one side and then remove the solenoid from the sole-
noid bracket. This is held in place with two M4 x 6mm cap head screws.
10. Set the travel of the replacement solenoid to 4.5mm and then fix onto the
solenoid bracket with the terminals to the rear.
11. Hold the pivot plate in position and then slide the pivot pins into place. Fit
the spring clips and ensure that there is enough end float to attain a smooth
operation.
12. Fix the solenoid assembly onto the fold latch plate and then re-assemble
the machine in the reverse order to dis-assembly.
13. Set the solenoid position so that the staple is aligned with the fold on 6
sheets of paper.
3.2.7 Removal and Fitting of Fold Rollers
Refer to IPC 964-401 - BookMaster Pro, Issue 2 - Figures 5, 6 and 7 (Fold
Roller Assembly and Fold Roller Drive Assembly).
Procedure
1. Switch off the mains power supply and disconnect the power lead. Posi-
tion the BookMaster so that good access can be gained to both sides.
2. Remove both side panels.
3. Remove the fold latch cover panel and unclip the front wire frame.
4. Unscrew the four M5 x 10mm retaining screws and carefully remove the
L/H drive belt tension plate (253-040). Care must be taken not to dislodge
the three nylon washers located on the top pulley shaft. Once the guard is
removed the washers can be placed to one side to avoid loss (see Figure
3:7).
5. Repeat step 4 to remove the R/H drive belt tension plate (there are five
retaining screws on this side).
6. Remove both of the fold roller drive belts and the top pulley/gear assem-
blies by sliding the pulley off the shaft towards you. Ensure that the nylon
washer behind the gear is not lost.
7. Remove the four tensioner springs from the fold roller lever arms.
8. Using a 4mm pin punch, drive the four roll pins out of the nylon gears
located in the outer lever arm assemblies.
9. Remove the circlips and nylon washers and carefully slide the outer lever
arm assembly (908-896) off the pivot shaft. Ensure that you support the
nylon gears during removal so that they remain with the assembly.
10. Remove the ‘C’ clip and nylon washer from the R/H idler shaft and then
remove the gear.
11. Repeat step 9 to remove the R/H outer lever arm assembly (908-896).
PARTS REQUIRED
TOOLS REQUIRED
Fold Rollers
2 x 265-592 (rubber)
1 x 265-543 (steel)
1 x 265-542 (steel)
3mm Allen Key
10mm Ring Spanner
4mm Pin Punch
External Circlip Pliers
2 x 20mm x 4mm Roll Pin
2 x 30mm x 4mm Roll Pin
Summary of Contents for BookMaster
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Page 18: ...12 Watkiss BookMaster Service Manual Issue 1 14 12 00 System Description Fuses...
Page 54: ...48 Watkiss BookMaster Service Manual Issue 1 14 12 00 Service Procedures TrimMaster Pro...
Page 56: ...50 Watkiss BookMaster Service Manual Issue 1 14 12 00 Electronics Software Connection Diagrams...
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