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8

INSTALLATION

STEP 4: Move brine
tank next to softener
and connect brine
draw line to value.

With brine tank next to the soft-
ener tank connect the brine
drawline to valve body.

Control valves that use a regen-
erant, come equipped with a
3/8" refill flow control assembly.

To complete the regenerant line connections orientate the
outlet in the desired direction and push the plastic insert into
the poly tube. Push the poly tube into the nut. Do not use
pipe dope or other sealant on threads. The threads for the
compression nut do not need Teflon tape. Tighten the nut
securely to create a pressure tight connection. A pliers or
crescent wrench may be used to tighten or unscrew the nut.
The nut, gripper and retainer sleeve is a 3-piece assembly
that can come apart if removed from the elbow body. Parts
must be reassembled exactly as shown in refill flow con-
trol assembly drawing to function properly. If the nut is
completely removed from the body, slip the nut, plastic
gripper and retainer sleeve on to the tube then tighten on
to the fitting. Complete the connection by installing the
loose end of the tubing to the brine valve in the salt tank.

STEP 3:
Move softener 
into place

Make sure floor is

 level.

Install shims if needed

.

Measure, cut, and install
pipe and fittings to the
bypass valve (dry fit only
to make sure you have a
proper fit) inlet and out-
let side. Be sure hard
water is supplied to the
inlet side. Trace pipe to
be sure.

The installation fittings connect to the control valve or the
bypass valve using nuts that only require hand tightening.
Hand tighten nut connections between control valve and
installation fittings, control valve and bypass valve, and
bypass valve and installation fittings allow for easy serv-
iceability. Do not use a pipe wrench to tighten nuts on
installation fittings. Hand tighten only.

Split ring retainer design holds the nut on and allows load
to be spread over the entire nut surface area reducing the
chance for leakage. The split ring design, incorporated into
the installation fittings allows approximately 2 degrees off
axis alignment to the plumbing system. The installation fit-
tings are designed to accommodate minor plumbing mis-
alignments but are not designed to support the weight of a
system or the plumbing.

When assembling the installation-fitting package, connect
the fitting to the plumbing system first and then attach the
nut, split ring and o-ring. Heat from soldering or solvent
cements may damage the nut, split ring, or o-ring. Solder

joints should be cool

 

and solvent cements should be set

before installing the nut, split ring, and o-ring. Avoid get-
ting primer and solvent cement on any part of the o-
rings, split rings, and bypass valve or control valve.
Solvent cements and primers should be used in accor-
dance with the manufacturer’s instructions.

Slip the nut onto the fitting first, then the split ring second
and the o-ring last. Hand tighten the nut. If the fitting is
leaking tightening the nut will not stop the leak. Remove
the nut, remove the fitting, and check for damage or mis-
alignment of the o-ring.

Do not use pipe dope or other sealant on threads. Teflon
tapemust be used on the threads of the 1" NPT elbow
and the 1/4" NPT connection and on the threads for the
drain line connection. Teflon tape is not necessary on the
nut connection or caps because

 

of o-ring seals.

Note: When assembling the installation fitting
package, connect the fitting to the plumbing
system first and then attach the nut, split ring
and o-ring. Heat from soldering or solvent
cements may damage the nut, split ring, and
o-ring. Make sure solder joints are cool
before assemble is started.

1” PVC MALE NPT ELBOW 

1” BRASS SWEAT 

Figure 8: Four types of installation fittings.

3/4” BRASS SWEAT 

3/4” x1” PVC SOLVENT ELBOW 

Summary of Contents for M3011-W100SM

Page 1: ...OPERATING MANUAL WATER CONDITIONER with WM100SM valve WATER QUALITY CONDITIONING PRODUCTS...

Page 2: ...tting Assemblies 31 Bypass Valve 32 Flow Diagrams Service and Backwash 33 Flow Diagrams Downflow and Upflow 34 Flow Diagrams Rinse and Fill 35 WS1 Wrench 36 System Troubleshooting 37 38 Valve Troubles...

Page 3: ...ture often called ionized impurities which means they have an electrical charge The ion exchange process is based on the fact that like charges repel one another and unlike charges attract Calcium and...

Page 4: ...et b 3 4 1 PVC solvent weld fitting c 1 straight brass sweat fitting d 3 4 straight brass sweat fitting Distributor Tube Opening 1 05 Diameter 3 4 U S PVC Pipe Size Tank Thread 2 1 2 8 NPSM Control Va...

Page 5: ...does not need batteries When the control valve is used as a down flow softener two backwashes always occur The softener will start regenerant prefill before regeneration the prefill starts two hours b...

Page 6: ...k over flow to drain This is a gravity drain designed to divert brine to the drain in the event of a malfunction which would cause overflow of the brine tank Be sure inlet outlet isolating valves are...

Page 7: ...ling sweat copper follow state and federal codes by using a lead free solder and flux Use a joint compound to seal threaded pipe Some homes use the cold water pipes for an elec trical ground metal onl...

Page 8: ...nuts on installation fittings Hand tighten only Split ring retainer design holds the nut on and allows load to be spread over the entire nut surface area reducing the chance for leakage The split rin...

Page 9: ...Mode Figure 13 Bypass Mode Figure 14 Bypass Mode Figure 9 Brine Draw Connection STEP 5 Start up Place the bypass valve in the bypass position or mode see figures 12 14 below Open the main water supply...

Page 10: ...y reaches zero 2 Pressing and holding the REGEN button for approximately 3 seconds will immediately start the regeneration The user cannot cancel this request except by resetting the control by pressi...

Page 11: ...isplays is always the current time of day The second display is one of the following days remaining or gallons remaining Days remaining are the number of days left before the system goes through a reg...

Page 12: ...s may require periodic disinfecting Components The control valve consists of the following components 1 Drive Assembly 2 Drive Cap Assembly Main Piston and Regenerant Piston 3 Spacer Stack Assembly 4...

Page 13: ...es the velocity of the water cre ating a zone of negative pressure that draws in the concentrated liquid regenerant such as sodium chloride brine potassium permanganate sodium hydroxide hydrochloric a...

Page 14: ...orts etc The installation fitting assemblies are sold in pairs and consist of two fittings two nuts two split rings and two o rings The installation fitting assemblies and the bypass valve are sold se...

Page 15: ...te Lift up and outward on the drive bracket to disengage the notches To reassemble seat the bottom of the drive bracket so the notches are engaged at the bottom of the drive back plate Push the top of...

Page 16: ...assembly Reattach the regenerant piston if needed to the main piston Do not lubricate the piston rod main piston or regenerant piston Lubricant will adversely affect the red or clear lip seals Reinser...

Page 17: ...plugs If no water meter wire is visible then a plug is installed not a water meter The water meter wire does not need to be removed from the PC board if the water meter is only being inspected and cl...

Page 18: ...Front Cover ASY 1 2 KC12V3107 01 W100SM Motor 1 3 KC12F3106 01 W100SM Drive Bracket 1 Spring Clip 4 KC12V3108 W100SM PC Board 1 5 KC12V3110 W100SM Drive Gear 12x36 3 6 KC12V3109 W100SM Drive Gear Cove...

Page 19: ...ng No Order No Description Qty 1 KC12V3176 Injector Cap 1 2 KC12V3152 O ring 135 1 3 KC12V3177 Injector Screen 1 4 KC12V3010 12 W100SM Injector ASY Z Plug 1 5 KC12V3010 10 W100SM Injector ASY D Red 1...

Page 20: ...etainer ASY 1 8 KC12V3182 W100SM RFC 1 Assembly includes WS1 RFC This part is required for backwash only systems DRAIN LINE 3 4 Drawing No Order No Description Qty 1 KC12H4615 Elbow Locking Clip 1 2 K...

Page 21: ...0SM Split Ring 2 3 KC12V3105 O ring 215 2 4 KC12V3149 W100SM Fitting 1 PVC Male NPT Elbow 2 Drawing No Order No Description Qty 1 KC12V3151 W100SM Nut 1 Quick Connect 2 2 KC12V3150 W100SM Split Ring 2...

Page 22: ...10 KC12V3156 O ring 214 2 Not Shown Order No KC12 V3191 01 Description WS100sm Bypass Vertical Adapter Assembly Order No Description Qty KC12V3151 W100SM Nut 1 Quick Connect 1 KC12V3150 W100SM Split R...

Page 23: ...23 DRAWING AND PART NUMBERS flow diagram service flow diagram rinse flow diagram backwash flow diagram fill flow diagram downflow brine...

Page 24: ...nk is required F Leak at distributor tube F Make sure distributor tube is not cracked Check O Ring and tube pilot G Internal valve leaking G Replace seals and spacers and or piston 4 Unit used too muc...

Page 25: ...rol leak E Change seals spacers and piston assembly 10 Control cycles continuously A Broken or shorted switch A Determine if switch or timer is faulty and replace it or replace complete power head 11...

Page 26: ...source Jack black wire and plug back in to reset control valve b Foreign matter is lodged in control b Check piston and spacer stack valve assembly for foreign matter c High drive forces on piston c...

Page 27: ...ve gear or drive cap assembly d Defective PC board d Replace PC board a By pass valve in bypass position a Put control valve in service position b Meter connection disconnected b Connect meter to PC b...

Page 28: ...Manufactured by Watts Water Quality Conditioning Products 13700 Highway 90 W San Antonio TX USA FORM 0500 200 P N XOSW100SM DISTRIBUTED BY...

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