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3

Installation

*Please note: There is some light field assembly required for this 

system. Before beginning the installation of this system, please 

make sure all components are present. Compare the contents 

of this box to the system drawings located at the end of this 

manual. As illustrated by the drawings, not all systems utilize 

pressure gauges. These drawings will be referenced in the 

installation instruction steps. 

  1 .   Turn off all equipment to be fed by the system, locate the water 

supply shutoff valve and turn it off .

   2 .   Apply Teflon tape to the threads of the inlet and outlet valve  

assemblies and pressure gauges (if supplied for your model) . 

DO NOT USE PASTE TYPE THREAD SEALANT

 . Thread the 

inlet and outlet valve assemblies into the inlet and outlet ports 

of the system as shown on the system drawings in this manual . 

Install the pressure gauges, if applicable, into the gauge ports as 

indicated by the system drawings in this manual . 

  

NOTICE

 

  

DO NOT OVER TIGHTEN THESE FITTINGS INTO THE   

    FILTER HEADS.

 When installing fittings onto this system, back   

    any existing receiving fittings with a wrench to prevent  

    fitting movement . Use a wrench to tighten gauges into their  

 

    connection ports . Do not twist on gauge case .
   3 .   Install the filters into the filter manifold . Make sure all plastic  

wrapping and protective plastic caps have been removed from  

the filters prior to their installation . Insert the prefilter into its blue      

canister . Make sure the blue canister's oring is properly inserted 

into its oring groove . Thread the housing onto the head with 

standard clockwise rotation (when viewed from below) . Hand 

tighten the blue housing (Not all systems will have a blue prefilter . 

See the system drawings in this manual for proper filter place-

ment) . Then install the QT style filter cartridges . To install these 

filters, push them into the heads and give them a quarter twist 

(clockwise when viewed from below) . When the filter is com-

pletely inserted, the cartridge label will be front centered .      

  4 .   Anchor the system on a wall stud or suitable mounting material  

If applicable, mount the remote filter housing at this time 

spanning wall studs . System must be vertical, upright and level . 

The mounting hardware used must be selected and installed so 

that the system is firmly pressed against the mounting surface . 

The system mounting hardware must keep the system from 

moving during routine service and operation .    

  5 .   Run a suitable line from the tap water source to the inlet ball 

valve on the left side of the system . Brace the inlet ball valve on 

the system with a wrench when connecting the feed water line . 

  

NOTICE

 

  

DO NOT OVERTIGHTEN CONNECTION FITTING INTO  

 

    BALL VALVE.

 

  6 .   Select the appropriate size tubing for the equipment being fed, 

and connect it to the outlet ball valve of the system .

  

NOTICE

 

  

DO NOT OVERTIGHTEN CONNECTION FITTING INTO BALL  

   VALVE.

  7 .   Install the ¼" (8mm) tubing into the Quick-Connect fitting on the 

outlet of the system and hold it over a drain . Open the 

1

4

" (8mm)

drain valve .

  8 .   Once all inlet and outlet piping has been completed, check and 

make sure all filter housing(s) are tight, slowly open the inlet valve 

and allow all air to purge from the system through the 

1

4

" tubing . 

Slowly close the 

1

4

" (8mm) drain valve, allow the system to reach 

operating pressure, and check for leaks .

  9 .   If no leaks are present, open the 

1

4

" (8mm) drain line again and 

allow it to run to drain for 5 minutes to flush the system . Then 

close the valve . 

 10 .   Open the outlet water valve and check for leaks .
 11 .   Record the start up date and pressure gauge values in system 

maintenance log .

Maintenance 

Routine maintenance of this system involves periodic filter changes .
Filter cartridges should be changed at end of filter life, due to lack of 

filtering performance, or whenever a 15 psi pressure drop or greater 

is experienced during normal operation, whichever comes first . 

Filter Cartridge Replacement Procedure

Determine whether all equipment connected to the system must 

be turned off prior to shutting off water supply from filters.

  1 .   If required, turn off downstream equipment .
  2 .   Turn OFF water to the system by closing the inlet and outlet ball 

valves .

  3 .   Open the ¼" drain valve on the outlet of the system to relieve 

pressure in the housings . 

  4 .   Remove all filters . The blue filter housings unscrew to the left 

when viewed from underneath . It has a standard right hand 

thread . The QT style filters are removed by rotating them 1/4 

turn to the left and then gently pulling down . 

  5 .   Clean inside of blue housing sump(s) with warm water . If desired, 

disinfect housing using a teaspoon of household bleach . Add 

to filter bowl and fill with water . Let stand 5 minutes and then 

discard and rinse .

  6 .  Insert new QT style filters into the manifold assembly . Push up    

    and twist each QT cartridge 1/4 turn to the right to properly  

 

    install it into the manifold assembly . When making the 1/4 turn,    

    the cartridge label should come to a stop facing you .
  7 .   Insert a new prefilter cartridge into the blue prefilter housing . 

Check O-ring for damage and replace if damaged or distorted . 

Make certain the O-ring is properly positioned and reinstall the 

filter housing . Tighten housings hand tight . 

Do not overtighten filter housing, overtightening may damage 

O-ring(s), cause water leaks, or affect system performance. 

  8 .   Slightly open the inlet ball valve and fully open the ¼" drain 

valve . Once full flow of water flows from the drain port, slowly 

open the inlet valve to the full open position . Allow water to flush 

to drain for 5 minutes .

  9 .   Slowly close the drain valve and check the system for leaks .
 10 .   Slowly open the outlet valve to restore water flow to downstream 

equipment .

 11 .  Record filter change date in system maintenance log .

Teflon

®

 is a registered trademark of E .I . DuPont de Nemours & Company .

Overtightening components can damage the system causing 

water damage and/or system failure.

NOTICE

WARNING

!

Summary of Contents for Hydro-Safe QTCLDBMX-1S-.5M

Page 1: ...ation and Maintenance Manual QTTM Cold Bev MaxTM Models QTCLDBMX 1S 5M QTCLDBMX 2S 5M QTCLDBMX 3S 5M QTCLDBMX 4S 5M QTCLDBMX 5S 5M IOM HS QTColdBevMax Table of Contents System Specifications 2 Replacement Filters 2 Notice to Installers 2 Installation Precautions 2 Operation 2 Installation 3 Maintenance 3 Filter Cartridge Replacement Procedure 3 Replacement Parts List 4 System Drawings 4 Limited Wa...

Page 2: ...g on incoming water quality Notice to Installers Connect the system to cold water supply only Water Temperature cannot exceed 100 F 38 C System must be installed in a vertical upright and level position Do not use with water that is microbiologically unsafe or of unknown water quality Notice to user owner operator Please retain this manual for future reference for parts maintenance or troubleshoot...

Page 3: ...NTO BALL VALVE 7 Install the 8mm tubing into the Quick Connect fitting on the outlet of the system and hold it over a drain Open the 1 4 8mm drain valve 8 Once all inlet and outlet piping has been completed check and make sure all filter housing s are tight slowly open the inlet valve and allow all air to purge from the system through the 1 4 tubing Slowly close the 1 4 8mm drain valve allow the s...

Page 4: ...alve 1 2 NPT Brass HSR BV1 2 Inlet Bottom Mount Pressure Gauge HSR GAUGE Outlet Back Mount Pressure Gauge HHSR GAUGE BKM 20 Prefilter Housing With Gauge Port HSR 20HSPF 12 Prefilter Housing Oring HSR RING S Filter Head 3 8 Top In Out Quick Connect HSR QTHD QC38 Filter Head 3 8 Side In Out FNPT HSR QTHD TT38 Manifold Head First Stage With Oring Inlet HSR QTMHF OR Manifold Head Middle Stage HSR QTMH...

Page 5: ...5 25 70 29 23 5 56 QTCLDBMX 5S 5M Allow 3 76mm of clearance at bottom of system for removal of filter bowls for filter cartridge replacement NOTICE ...

Page 6: ...for any incidental special or consequential damages including without limitation lost profits or the cost of repairing or replacing other property which is damaged if this product does not work properly other costs resulting from labor charges delays vandalism negligence fouling caused by foreign material damage from adverse water conditions chemical or any other circumstances over which the Compa...

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