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MiniBOSS O&M Manual Rev 3 

Page 5 

   9/25/2018 

 

with  no  vacuum.    If  the  back  pressure  changes  the  flow  rate  will  vary  slightly.    The  flow  rate 
cannot be adjusted.   
 
There are pressure gauges on the inlet and outlet of the sediment filter.  Take note of the pressure 
differential when the cartridges are new.  The differential will increase as the sediment builds up.  
When  the  INLET  gauge  is  reading  25  psig  or  above,  the  flow  of  1  gpm  has  peaked.    It  will 
continue  to  process  oily  water  but  as  the  pressure  goes  up  the  flow  will  be  reduced  further.  
When the INLET gauge has reached 50 psig, the pump has now reached its maximum pressure 
and  will  just  bypass  the  flow  internally.    At  this  point  the  flow  is  essentially  zero.    When  this 
happens it is time to change the sediment filter.  The oil removal filters are not designed to plug 
as long as the sediment filter is properly maintained.  If the sediment filter is changed and there 
is still too much backpressure, then that means the oil removal filters have also been plugged and 
need to be changed.  2) If the OCM consistently goes into recycle then the oil removal filters are 
full of oil and need to be changed.   

 

 

2.1.

 

Alarm and Action Conditions 

 

The  only  alarm  condition  that  requires  operator  action  is  when  the  oil  removal  filters  have 
reached  maximum  hydrocarbon  saturation.    This  is  determined  by  the  inability  of  the  XP420 
Extreme  filter  to  remove  oil  below  15  PPM.    At  this  point,  the  OCM  will  not  be  discharging 
water overboard but will be in a continuous recycle mode.  
 
When this happens it is time to change the oil removal filters. 

 

Oil  in  Discharge  Water  Alarm—If  the  oil  in  the  discharge  water  is  greater  than  15  PPM  the 
OCM will alarm.  An OCM alarm will cause the system to automatically go into recycle mode 
until the condition no longer exists.  The alarm light on the OCM panel display indicates that the 
system is in recycle and that oil greater than 15 PPM has been detected in the water.   

 

2.2.

 

Maintaining and Servicing the OCM 

 

DO  NOT  ATTEMPT  TO  BREAK  THE  SEAL  OR  OPEN  THE  OCM  TO  DO  ANY 
MAINTAINENCE  OF  THE  OCM.    BREAKING  THE  SEAL  WILL  VOID  THE 
CALIBRATION. 
 
The only  work  you can do on the OCM is to change the cell or clean the cell or perform some 
other minor functions explained in the oil content monitor instruction manual.  Any other work 
must  be  done  by  the  factory.    A  separate  instruction  manual  for  the  oil  content  monitor  is 
provided. 
 
The  OCM  cell  will  need  to  be  cleaned  on  a  regular  basis.    Refer  to  the  OCM  manual  for 
operating instructions for the OCM. 
  

Summary of Contents for MiniBOSS

Page 1: ...Wave MiniBOSS MEPC 107 49 110 240v AC 24v DC Monitored Oil Removal System OPERATION MAINTENANCE MANUAL Tel 44 1476 861717 info waveinternational co uk www waveinternational co uk...

Page 2: ...of the OCM 6 2 4 Changing the OCM Alarm Limit 6 2 5 Special tools 6 2 6 Shutdown procedures 6 2 7 Pre screening 7 3 MAINTENANCE 7 3 1 Component Maintenance 7 4 TROUBLE SHOOTING 8 4 1 Reduced flow thr...

Page 3: ...gm pump The design capacity of the standard MiniBOSS system is 1 gpm 0 25 M3 hr at 25 psig back pressure and no vacuum on the inlet or 1 5 gpm 0 35 M3 hr with the MiniBOSS 110 However the actual flow...

Page 4: ...s 83 lbs Capacity max 1 gpm 0 25 M3 hr 1 5 gpm 0 35 M3 hr Filter Media XP420 Extreme XP420 Extreme Test PSIG 55 55 Operating Pressure Up to 50 PSIG Up to 50 PSIG Operating Temp Range 1 55 C 1 55 C Oil...

Page 5: ...arm and Action Conditions The only alarm condition that requires operator action is when the oil removal filters have reached maximum hydrocarbon saturation This is determined by the inability of the...

Page 6: ...ither from your distributor or the factory to verify the calibration of the monitor It is not necessary to test the calibration as long as the cell has a valid calibration certificate The instructions...

Page 7: ...nent The only exception to this is the oil content monitor which is the most expensive component on the system In the case of the oil content monitor it is against IMO regulations for the customer to...

Page 8: ...of communication between the display and the detector loose cable c internal board or power supply failure See separate OCM O M manual for a more detailed explanation of the OCM 4 3 Solenoid Valve not...

Page 9: ...AKER 1P 2A C CURVE 41070 24V 110V GAUGE PRESSURE 100PSI BAR BRASS STEM GLYCOL 40371 24V 110V Measuring Cell Sensor for BilgMon 488 TPH 488MC 40456 24V 110V Cleaning Brush for BilgMon 488 Measuring Cel...

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