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Door Arm Hookup

Tools: Needle nose pliers

At the center of the top section, measure horizontally from the top of center hinge to the bottom 

of strut. using that dimension, measure and cut (2) pieces of perforated angles. Assemble the 

(2) pieces together using (2) 3/8” bolts and nuts (supplied by others). Now, secure to the top 

section using carriage bolts and nuts (supplied by others), thru bolt both the perforated angles to 

the top section, as shown.
Align the door arm with hole with one of the holes in the perforated angles. Secure the door 

arm to the perforated angle using (1) 5/16” – 18 x 1” hex head bolt and (1) 5/16” – 18 lock nut 

(supplied by others), as shown.

Top 

section

(2) Perforated 

angles

Carriage bolt 

and nuts 

(supplied by 

others)

Typical 

door arm

Strut

Center hinge

(1) 5/16” Hex bolt 

and lock nut 

(supplied by others).

(2) 3/8” Hex bolt 

and lock nut 

(supplied by others).

Lift Handles

Tools: Power drill, 1/8” Drill bit, Tape measure

NOTE:

 Lift handles must be lined up vertically.

Bottom Section:
Locate the exterior center stile or center most stile on the bottom section.

NOTE:

 For flush doors, find the center most stile by locating the center most hinge.

using the bottom hole of the lift handle, measure up 3” from the bottom of bottom section. Mark 

the hole locations and drill (2) 9/32” dia. holes through the bottom section. On the outside of 

the door, insert (2) 1/4” - 20 x 2 1/2” carriage bolts (black head) into the outside lift handle and 

insert the assembly into the (2) pre-drilled holes in the bottom section. From the inside, slide the 

(2) holes in the inside lift handle over the stems of the carriage bolts. Secure the outside and 

inside lift handle to the bottom section with (2) 1/4” – 20 flange hex nuts.
Intermediate I Section:
Locate the exterior center stile or center most stile on the Intermediate I section. Mark a vertical 

line on the section at that point. 

NOTE:

 Some Garage Doors may require both lift handles to be installed on bottom section. If 

your bottom section height is 28” or 29”, install both lift handles onto the bottom section. Install 

bottom lift handle per above instructions, then install the second lift handle a Minimum of 20” 

and a Maximum of 30” above the bottom lift handle.
Measure up 4” from the bottom of the Intermediate I section. using this measurement as a 

guide, position the bottom hole of the lift handle bottom at the mark. Make a mark at the top 

hole of the lift handle. This should give you a Minimum of 20” and a Maximum of 30” between 

the lower lift handle and the middle of the top lift handle. If needed, reposition the lift handle to 

stay within the Minimum and Maximum dimensions, as stated above.
using the lift handle as a template, mark the hole locations and drill (2) 9/32” dia. holes through 

the section. On the outside of the door, insert (2) 1/4” - 20 x 2 1/2” carriage bolts (black head) 

into the outside lift handle and insert the assembly into the (2) pre-drilled holes in the section. 

From the inside, slide the (2) holes in the inside lift handle over the stems of the carriage bolts. 

Secure the outside and inside lift handle to the section with (2) 1/4” – 20 flange hex nuts.

Lift 

handle

Lift 

handle

Center 

hinge

Bottom 

section

Intermediate I 

section

Strut

(2) 1/4” - 20 x 2 1/2”

Carriage bolts and (2) 1/4” – 20 

Flange hex nuts

(2) 1/4” - 20 x 2 1/2”

Carriage bolts and (2) 1/4” – 20 

Flange hex nuts

3”

Pull Down Rope

Tools: Power drill, 1/8” Drill bit, Tape measure

WARNING

   WARNING

DO NOT INSTALL PuLL DOWN ROPE ON DOORS WITH OPERATORS. CHILDREN 

MAy BECOME ENTANGLED IN THE ROPE CAuSING SEvERE OR FATAL INJuRy.

Measure and mark the jamb approximately 48” to 50” (1220 to 1270 mm) from floor on the 

right or left side of jamb. Drill 1/8” pilot hole for no. 6 screw eye. Tie the pull down rope to the 

no. 6 screw eye and to the bottom corner bracket, as shown.

Typical bottom 
corner bracket

Pull down 
rope

No. 6 Screw eye

Pull 
down 
rope

48” to 50” 

From floor

17

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, 

refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

optional Installation

Summary of Contents for 105/110

Page 1: ...O Box 67 Mt Hope OH 44660 Or Online At www Wayne Dalton com Rear Mount Low Headroom MH installation instructions and owner s manual T o r s i o n Models 105 110 310 311 T a b l e O f C o n t e n t s...

Page 2: ...d Right Hand Fully Adjustable F A Flag Angles As Required F7 Left Hand and Right Hand Fully Adjustable F A Jamb Brackets As Required G Torsion Spring Assembly As Required G1 Center Bearing Bracket As...

Page 3: ...ses clothing or anything else from horizontal tracks Track systems are not intended or designed to support extra weight 17 This door may not meet the building code wind load requirements in your area...

Page 4: ...section is illegible refer to the section side view illustration The section side view illustration shows the section profile of all sections and can also be used to identify each section The BOTTOM S...

Page 5: ...44660 or at www Wayne Dalton com Preparing the Opening IMPORTANT If you just removed your existing door or you are installing a new door complete all steps in preparing the opening To ensure secure m...

Page 6: ...Nail Headroom Header board 2 x 6 lumber preferred Suitable mounting surface 2 x 6 lumber minimum Weather strips Jamb 1 8 to 1 4 Min side room clearance for 2 track is 3 1 2 89 mm Min side room clearan...

Page 7: ...h the flap pointing towards the outside surface of the bot tom section Starting at one end of the door measure inward 1 and attach the bottom weather seal to the bottom of the bottom section with 3 4...

Page 8: ...door enough center hinge s for each pre drilled hole location Starting at the upper left hand corner of the bottom section Position the lower hinge leaf of the appropriate graduated end hinge onto the...

Page 9: ...cable and hinges to the top rail of the sections in the same manner as was done for the bottom section Repeat the same process for the other Intermediate section s if applicable except top section 2 1...

Page 10: ...section until it is seated against bottom section Keep sections aligned Repeat same process for other sections except top section For Graduated end hinges and Center Hinges Starting with the outer gr...

Page 11: ...cause permanent damage to top section Flag angle 2 3 8 16 Hex nuts 2 3 8 16 x 3 4 Truss head bolts Top rail of horizontal track Wall angle Washer 1 1 4 20 Flange hex nut 1 1 4 20 x 9 16 Track bolt Wa...

Page 12: ...ng members Perforated angle Bolted using 2 5 16 x 1 5 8 hex head lag screws to ceiling member and parallel to door End bearing plate Angle brace Sound framing members Perforated angle Bolted using 2 5...

Page 13: ...oupler halves Loosen the set screws Set the components aside Next slide the flat edge of the couple half flush with the side edge of the torsion keyed shaft Insert 1 keyed shaft into the slot of both...

Page 14: ...d 2 3 8 16 hex nuts Repeat for others 3 8 16 x 1 1 2 Hex head bolts and 3 8 16 nuts Spring Horizontal track End bearing bracket Torsion shaft equalized on both sides Stationary cone Winding cone Coupl...

Page 15: ...ocess for remaining spring s While holding the door down to prevent it from raising unexpectedly in the event the spring s were over wound carefully remove the locking pliers from the torsion tube and...

Page 16: ...NSPECT THIS LABEL PERIODICALLY FOR LEGIBILITY AND SHOULD ORDER A REPLACEMENT FROM THE DOOR MANUFACTURER AS NEEDED 344648 NEW 11 19 2010 CALIFORNIA HEALTH AND SAFETY CODE SECTION 25249 6 DRILLING SAWIN...

Page 17: ...n height is 28 or 29 install both lift handles onto the bottom section Install bottom lift handle per above instructions then install the second lift handle a Minimum of 20 and a Maximum of 30 above t...

Page 18: ...the opener before performing manual door operation below Manual door operation For additional information on manual garage door operations go to www dasma com and reference TDS 165 IMPORTANT DO NOT P...

Page 19: ...sed lubricant graduated end hinges steel track rollers spring s and bearings DO NOT lubri cate plastic idler bearings nylon track rollers door track DO NOT oil a cylinder lock if actuation is difficul...

Page 20: ...ations on how long an implied warranty lasts so the above limitations may not apply to you Any claim under this Limited Warranty must be made in writing within the applicable warranty period to the de...

Page 21: ......

Page 22: ...ection online at www Wayne Dalton com Covered by one or more of the following Patents 5 408 724 5 409 051 5 419 010 5 495 640 5 522 446 5 562 141 5 566 740 5 568 672 5 718 533 6 019 269 6 089 304 6 64...

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