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Important Safety Instructions

DEFINITION OF kEy WORDS uSED IN THIS MANuAL:

WARNING

   WARNING

INDICATES A POTENTIALLy HAzARDOuS SITuATION WHICH; IF NOT AvOIDED, 

COuLD RESuLT IN SEvERE OR FATAL INJuRy.

CAuTION: 

PROPERTY DAMAGE OR INJuRY CAN RESuLT FROM FAILuRE TO FOLLOW 

INSTRuCTIONS.

IMPORTANT: 

REquIRED STEP FOR SAFE AND PROPER DOOR OPERATION.

NOTE:

 Information assuring proper installation of the door.

READ THESE INSTRuCTIONS CAREFuLLY BEFORE ATTEMPTING INSTALLATION. IF IN quESTION 

ABOuT ANY OF THE PROCEDuRES, DO NOT PERFORM THE WORK. INSTEAD, HAVE A TRAINED 

DOOR SYSTEMS TECHNICIAN DO THE INSTALLATION OR REPAIRS.

1. 

READ AND FOLLOW ALL INSTALLATION INSTRuCTIONS.

2.

 

Wear protective gloves during installation to avoid possible cuts from sharp metal edges.

3.

 

It is always recommended to wear eye protection when using tools, otherwise eye injury 

could result.

4.

 

Avoid installing your new door on windy days. Door could fall during the installation caus-

ing severe or fatal injury.

5.

 

Doors 12’-0” wide and over should be installed by two persons, to avoid possible injury.

6.

 

Operate door only when it is properly adjusted and free from obstructions.

7.

 

If a door becomes hard to operate, inoperative or is damaged, immediately have neces-

sary adjustments and/ or repairs made by a trained door system technician using proper 

tools and instructions.

8.

 

DO NOT stand or walk under a moving door, or permit anybody to stand or walk under an 

electrically operated door.

9.

 

DO NOT place fingers or hands into open section joints when closing a door. use lift 

handles/ gripping points when operating door manually.

10.

  DO NOT permit children to operate garage door or door controls. Severe or fatal injury 

could result should the child become entrapped between the door and the floor.

11.

  Due to constant extreme spring tension, do not attempt any adjustment, repair or altera-

tion to any part of the door, especially to springs, spring brackets, bottom corner brackets, 

fasteners, counterbalance lift cables or supports. To avoid possible severe or fatal injury, 

have any such work performed by a trained door systems technician using proper tools 

and instructions.

12.

  On electrically operated doors, pull down ropes must be removed and locks must be 

removed or made inoperative in the open (unlocked) position.

13.

  Top section of door may need to be reinforced when attaching an electric opener. Check 

door and/ or opener manufacturer’s instructions.

14.

  Visually inspect door and hardware monthly for worn and or broken parts. Check to 

ensure door operates freely.

15.

  Test electric opener’s safety features monthly, following opener manufacturer’s instruc-

tions.

16.

  NEVER hang tools, bicycles, hoses, clothing or anything else from horizontal tracks. Track 

systems are not intended or designed to support extra weight.

17.

  This door may not meet the building code wind load requirements in your area. For your 

safety, you will need to check with your local building official for wind load code require-

ments and building permit information.

After installation is complete, fasten this manual near the garage door.
IMPORTANT: 

STAINLESS STEEL OR PT2000 COATED LAG SCREWS MuST BE uSED WHEN 

INSTALLING CENTER BEARING BRACKETS, END BRACKETS, JAMB BRACKETS, DRAWBAR OP-

ERATOR MOuNTING/ SuPPORT BRACKETS AND DISCONNECT BRACKETS ON TREATED LuMBER 

(PRESERVATIVE-TREATED). STAINLESS STEEL OR PT2000 LAG SCREWS ARE NOT NECESSARY 

WHEN INSTALLING PRODuCTS ON uN-TREATED LuMBER.

NOTE:

 It is recommended that 5/16” lag screws are pilot drilled using a 3/16” drill bit, prior to 

fastening.

IMPORTANT: 

WHEN INSTALLING 5/16” LAG SCREWS uSING AN ELECTRIC DRILL/ DRIVER, THE 

DRILL/ DRIVERS CLuTCH MuST BE SET TO DELIVER NO MORE THAN 200 IN-LBS OF TORquE. 

FASTENER FAILuRE COuLD OCCuR AT HIGHER SETTINGS.

WARNING

   WARNING

PRIOR TO WINDING OR MAkING ADJuSTMENTS TO THE SPRINGS, ENSuRE 

yOu’RE WINDING IN THE PROPER DIRECTION AS STATED IN THE INSTAL-

LATION INSTRuCTIONS. OTHERWISE, THE SPRING FITTINGS MAy RELEASE 

FROM SPRING IF NOT WOuND IN THE PROPER DIRECTION AND COuLD 

RESuLT IN SEvERE OR FATAL INJuRy.

IMPORTANT: 

RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE BuILDING 

LOOKING OuT

Tools Required

• Power drill
• Drill bits: 1/8”, 3/16”, 

9/32”, 7/16”, 1/2” 
• Ratchet wrench
• Socket driver: 7/16”
• Sockets: 7/16”, 1/2”, 

9/16”, 5/8”

• Phillips head 

screwdriver
• Locking Pliers
• (2) Vice clamps
• Wrenches: 3/8”, 

7/16”, 1/2”, 9/16”, 

5/8”
• 1/4” Torx bit
• Approved winding 

rods

• Hammer
• Tape measure
• Step Ladder
• Level
• Pencil
• Leather gloves
• Safety glasses

Package Contents

NOTE:

 Depending on the door model, some parts listed will not be supplied if not required. Rear 

Back Hangs may not be included with your door.

Door sections (as required)

Torsion shaft / Torsion keyed shaft (as required)

Torsion keyed shafts (as required)

Vertical tracks RH/LH (as required)

Vertical track assemblies RH/LH (as required)

Fully Adjustable flag

angles RH/LH (as required)

Fully Adjustable jamb

brackets RH/LH (as required)

Wall angle track assemblies RH/LH (as required)

Rivited vertical track assemblies RH/LH (as required)

Horizontal tracks RH/LH (as required)

Horizontal tracks RH/LH (as required)

Track rollers

(2) Spacers

Strut (if included)

Tandem track rollers

(if included)

Top fixtures

(as required)

Bottom corner 

brackets (as required)

Bottom corner 

brackets (as required)

Track Roller Carriers

(as required)

3

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, 

refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Pre-Installation

Summary of Contents for 105/110

Page 1: ...O Box 67 Mt Hope OH 44660 Or Online At www Wayne Dalton com Rear Mount Low Headroom MH installation instructions and owner s manual T o r s i o n Models 105 110 310 311 T a b l e O f C o n t e n t s...

Page 2: ...d Right Hand Fully Adjustable F A Flag Angles As Required F7 Left Hand and Right Hand Fully Adjustable F A Jamb Brackets As Required G Torsion Spring Assembly As Required G1 Center Bearing Bracket As...

Page 3: ...ses clothing or anything else from horizontal tracks Track systems are not intended or designed to support extra weight 17 This door may not meet the building code wind load requirements in your area...

Page 4: ...section is illegible refer to the section side view illustration The section side view illustration shows the section profile of all sections and can also be used to identify each section The BOTTOM S...

Page 5: ...44660 or at www Wayne Dalton com Preparing the Opening IMPORTANT If you just removed your existing door or you are installing a new door complete all steps in preparing the opening To ensure secure m...

Page 6: ...Nail Headroom Header board 2 x 6 lumber preferred Suitable mounting surface 2 x 6 lumber minimum Weather strips Jamb 1 8 to 1 4 Min side room clearance for 2 track is 3 1 2 89 mm Min side room clearan...

Page 7: ...h the flap pointing towards the outside surface of the bot tom section Starting at one end of the door measure inward 1 and attach the bottom weather seal to the bottom of the bottom section with 3 4...

Page 8: ...door enough center hinge s for each pre drilled hole location Starting at the upper left hand corner of the bottom section Position the lower hinge leaf of the appropriate graduated end hinge onto the...

Page 9: ...cable and hinges to the top rail of the sections in the same manner as was done for the bottom section Repeat the same process for the other Intermediate section s if applicable except top section 2 1...

Page 10: ...section until it is seated against bottom section Keep sections aligned Repeat same process for other sections except top section For Graduated end hinges and Center Hinges Starting with the outer gr...

Page 11: ...cause permanent damage to top section Flag angle 2 3 8 16 Hex nuts 2 3 8 16 x 3 4 Truss head bolts Top rail of horizontal track Wall angle Washer 1 1 4 20 Flange hex nut 1 1 4 20 x 9 16 Track bolt Wa...

Page 12: ...ng members Perforated angle Bolted using 2 5 16 x 1 5 8 hex head lag screws to ceiling member and parallel to door End bearing plate Angle brace Sound framing members Perforated angle Bolted using 2 5...

Page 13: ...oupler halves Loosen the set screws Set the components aside Next slide the flat edge of the couple half flush with the side edge of the torsion keyed shaft Insert 1 keyed shaft into the slot of both...

Page 14: ...d 2 3 8 16 hex nuts Repeat for others 3 8 16 x 1 1 2 Hex head bolts and 3 8 16 nuts Spring Horizontal track End bearing bracket Torsion shaft equalized on both sides Stationary cone Winding cone Coupl...

Page 15: ...ocess for remaining spring s While holding the door down to prevent it from raising unexpectedly in the event the spring s were over wound carefully remove the locking pliers from the torsion tube and...

Page 16: ...NSPECT THIS LABEL PERIODICALLY FOR LEGIBILITY AND SHOULD ORDER A REPLACEMENT FROM THE DOOR MANUFACTURER AS NEEDED 344648 NEW 11 19 2010 CALIFORNIA HEALTH AND SAFETY CODE SECTION 25249 6 DRILLING SAWIN...

Page 17: ...n height is 28 or 29 install both lift handles onto the bottom section Install bottom lift handle per above instructions then install the second lift handle a Minimum of 20 and a Maximum of 30 above t...

Page 18: ...the opener before performing manual door operation below Manual door operation For additional information on manual garage door operations go to www dasma com and reference TDS 165 IMPORTANT DO NOT P...

Page 19: ...sed lubricant graduated end hinges steel track rollers spring s and bearings DO NOT lubri cate plastic idler bearings nylon track rollers door track DO NOT oil a cylinder lock if actuation is difficul...

Page 20: ...ations on how long an implied warranty lasts so the above limitations may not apply to you Any claim under this Limited Warranty must be made in writing within the applicable warranty period to the de...

Page 21: ......

Page 22: ...ection online at www Wayne Dalton com Covered by one or more of the following Patents 5 408 724 5 409 051 5 419 010 5 495 640 5 522 446 5 562 141 5 566 740 5 568 672 5 718 533 6 019 269 6 089 304 6 64...

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