background image

Cable drums RH/LH Torsion springs RH/LH

Cotter pin

(as required)

5/16” x 1-1/4” 

Clevis pin (as required)

Center bearing bracket

assembly (as required)

Center bearing bracket 

assembly (as required)

(2) Cable sheaves

Key shafts 

(as required) 

Hinges 

Half Center 

hinges (as required) 

Strut clips

(as required)

Center coupler

assembly (as required)

Counterbalance

lift cables

Weather seals 

& nails (If included)

Cable sheave

 saddles (as required)

Oval Bearings

(as required)

(2) 3/8”-16 x 3/4”

Truss head bolts

1/4” - 14 x 1”

Lag screws (as required)

1/4”-20 x 9/16”

Track bolts (as required)

Pull down rope

(if included)

Lift handles

(as required)

Bottom weather seal with

3/4” nails (as required)

(2) 3/8”- 16 Hex nuts

5/16” x 2” Tamper-resistant hex head

lag screw (as required)

1/4”- 20 Flanged 

hex nuts (as required) 

5/16”-16 x 3/4” Square neck 

carriage bolts (as required)

 3/8” Washers

(as required)

5/16”-16 Hex

nut (as required)

3/8”-16 x 1-1/2” Hex bolts

1/4” - 10 x 1” Tamper-resistant

 hex head lag screw (as required)

5/16” x 2” Hex head lag screws

(as required)

1/4” - 20 x 1 7/8”

Carriage bolts (as required)

5/16” x 1 5/8” Hex head lag screws

(as required)

1/4”-20 x 7/8” Self

drilling screws (as required)

Door Section Identification

When installing your door, you must use sections of the appropriate height in the right stacking 

location. Determine, what sections you need to use in what order depends on the design of your 

door.
Sections are stamped for identification, #1, #2, #3, #4, #5, #6, #7, and #8. The stamp, located 

on each side of the sections identifies the stacking sequence. The sequence is always deter-

mined by #1 being the bottom section to #7 or #8 being the highest top section. If the stamp on 

the section is illegible, refer to the section side view illustration. The section side view illustration 

shows the section profile of all sections, and can also be used to identify each section.
The 

BOTTOM SECTION

 can be identified by #1.

The 

INTERMEDIATE I

 SECTION can be identified by #2.

The 

INTERMEDIATE II

 SECTION can be identified by #3, for a 4 section high door only.

The 

INTERMEDIATE III

 SECTION can be identified by #4, for a 5 section high door only.

The 

INTERMEDIATE Iv

 SECTION can be identified by #5, for a 6 section high door only.

The 

INTERMEDIATE v

 SECTION can be identified by #6, for a 7 section high door only.

The 

TOP SECTION

 can be identified by a #, being the highest section.

Bottom 

rail

Bottom 

rail

Top rail

Typical design option “Outside surface of 

door sections shown”

Bottom 

section

Intermediate(s)

Top 

section

Side views of sections

Outside 

surface

Inside 

surface

1. 

Bottom 

section

2. 

Intermediate I 

section

3. 

Intermediate II 

section

4. or 3. 

Top 

section

#

#

1

Typical 

stamping

location

NOTE:

 3 Section high doors, does not have 

an Intermediate II Section.

Graduated End Hinge And 

Strut Identification

Graduated End Hinge Schedule

Door Height

Track

Section Type

Graduated End Hinge 

Number

3 Section High Door

2”

Top

N/A

Intermediate I

#2

Bottom

#1

3”

Top

N/A

Intermediate I

#4

Bottom

#3

4 Section High Door

2”

Top

N/A

Intermediate II

3#

Intermediate I

2#

Bottom

1#

3”

Top

N/A

Intermediate II

5#

Intermediate I

4#

Bottom

3#

5 Section High Door

2”

Top

N/A

Intermediate III

4#

Intermediate II

3#

Intermediate I

2#

Bottom

1#

3”

Top

N/A

Intermediate III

6#

Intermediate II

5#

Intermediate I

4#

Bottom

3#

4

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, 

refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Summary of Contents for 105/110

Page 1: ...O Box 67 Mt Hope OH 44660 Or Online At www Wayne Dalton com Rear Mount Low Headroom MH installation instructions and owner s manual T o r s i o n Models 105 110 310 311 T a b l e O f C o n t e n t s...

Page 2: ...d Right Hand Fully Adjustable F A Flag Angles As Required F7 Left Hand and Right Hand Fully Adjustable F A Jamb Brackets As Required G Torsion Spring Assembly As Required G1 Center Bearing Bracket As...

Page 3: ...ses clothing or anything else from horizontal tracks Track systems are not intended or designed to support extra weight 17 This door may not meet the building code wind load requirements in your area...

Page 4: ...section is illegible refer to the section side view illustration The section side view illustration shows the section profile of all sections and can also be used to identify each section The BOTTOM S...

Page 5: ...44660 or at www Wayne Dalton com Preparing the Opening IMPORTANT If you just removed your existing door or you are installing a new door complete all steps in preparing the opening To ensure secure m...

Page 6: ...Nail Headroom Header board 2 x 6 lumber preferred Suitable mounting surface 2 x 6 lumber minimum Weather strips Jamb 1 8 to 1 4 Min side room clearance for 2 track is 3 1 2 89 mm Min side room clearan...

Page 7: ...h the flap pointing towards the outside surface of the bot tom section Starting at one end of the door measure inward 1 and attach the bottom weather seal to the bottom of the bottom section with 3 4...

Page 8: ...door enough center hinge s for each pre drilled hole location Starting at the upper left hand corner of the bottom section Position the lower hinge leaf of the appropriate graduated end hinge onto the...

Page 9: ...cable and hinges to the top rail of the sections in the same manner as was done for the bottom section Repeat the same process for the other Intermediate section s if applicable except top section 2 1...

Page 10: ...section until it is seated against bottom section Keep sections aligned Repeat same process for other sections except top section For Graduated end hinges and Center Hinges Starting with the outer gr...

Page 11: ...cause permanent damage to top section Flag angle 2 3 8 16 Hex nuts 2 3 8 16 x 3 4 Truss head bolts Top rail of horizontal track Wall angle Washer 1 1 4 20 Flange hex nut 1 1 4 20 x 9 16 Track bolt Wa...

Page 12: ...ng members Perforated angle Bolted using 2 5 16 x 1 5 8 hex head lag screws to ceiling member and parallel to door End bearing plate Angle brace Sound framing members Perforated angle Bolted using 2 5...

Page 13: ...oupler halves Loosen the set screws Set the components aside Next slide the flat edge of the couple half flush with the side edge of the torsion keyed shaft Insert 1 keyed shaft into the slot of both...

Page 14: ...d 2 3 8 16 hex nuts Repeat for others 3 8 16 x 1 1 2 Hex head bolts and 3 8 16 nuts Spring Horizontal track End bearing bracket Torsion shaft equalized on both sides Stationary cone Winding cone Coupl...

Page 15: ...ocess for remaining spring s While holding the door down to prevent it from raising unexpectedly in the event the spring s were over wound carefully remove the locking pliers from the torsion tube and...

Page 16: ...NSPECT THIS LABEL PERIODICALLY FOR LEGIBILITY AND SHOULD ORDER A REPLACEMENT FROM THE DOOR MANUFACTURER AS NEEDED 344648 NEW 11 19 2010 CALIFORNIA HEALTH AND SAFETY CODE SECTION 25249 6 DRILLING SAWIN...

Page 17: ...n height is 28 or 29 install both lift handles onto the bottom section Install bottom lift handle per above instructions then install the second lift handle a Minimum of 20 and a Maximum of 30 above t...

Page 18: ...the opener before performing manual door operation below Manual door operation For additional information on manual garage door operations go to www dasma com and reference TDS 165 IMPORTANT DO NOT P...

Page 19: ...sed lubricant graduated end hinges steel track rollers spring s and bearings DO NOT lubri cate plastic idler bearings nylon track rollers door track DO NOT oil a cylinder lock if actuation is difficul...

Page 20: ...ations on how long an implied warranty lasts so the above limitations may not apply to you Any claim under this Limited Warranty must be made in writing within the applicable warranty period to the de...

Page 21: ......

Page 22: ...ection online at www Wayne Dalton com Covered by one or more of the following Patents 5 408 724 5 409 051 5 419 010 5 495 640 5 522 446 5 562 141 5 566 740 5 568 672 5 718 533 6 019 269 6 089 304 6 64...

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