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15

typical Installation 

21

connecting door arm to door

Tools Needed:

Adjustable Wrench

Ratchet Wrench

7/16” Socket

9/16” Socket

typical Installation:

Place nylon shoulder bushing in lower arm 

hole in curved end (single hole). Place door 

arm on right side of door bracket. Insert 

5/16” x 1-1/4” multi-grip clevis pin through 

nylon shoulder bushing, lower door arm and 

middle hole of door bracket. Install hairpin 

cotter through hole (Closest to door bracket) 

of multi grip clevis, as shown.  

For Models: 

9100, 9400, 9600, 5120, 

5140 And 9700

Place nylon shoulder bushing in lower arm 

hole in curved end (single hole). Place the 

lower door arm between the tabs (or the right 

side of single tab) and insert 5/16” x 1-1/4” 

multi-grip clevis pin through nylon shoulder 

bushing, lower door arm and hole(s) of door 

bracket. Install hairpin cotter through hole 

(Closest to door arm “Double Tab” or door 

bracket “Single Tab”) of multi grip clevis, as 

shown.  

For Models: 

9700 And 9800

Place nylon shoulder bushing in lower arm 

hole in curved end (single hole). Place the 

lower door arm between the tabs and insert 

5/16” x 1-1/4” multi-grip clevis pin through 

nylon shoulder bushing, lower arm and holes 

of door bracket. Install hairpin cotter through 

hole (Closest to door arm) of multi grip clevis, 

as shown.  

connectIng upper and 

lower door arMs

FAILuRE TO uSE LOCKING NuT CAN RESuLT 

IN ARM RELEASING AND POSSIBLE 

RESuLTING IN PROPERTy DAMAGE AND/OR 

PERSONAL INjuRy. 

Align upper and lower door arm pieces to 

nearest matching holes.

note:

  It may be necessary to apply 

downward pressure on the door or slightly 

raise the door during this process. 

Secure upper and lower door arms to each 

other using two 1/4”-20 x 3/4” hex head 

bolts and nylock nuts.

note:

 Install the hex head bolts as far apart 

as possible, when positioning the upper and 

lower arms.

note:

 Door arm angle must be 10° to 30° 

degrees (see illustration). If not, repeat 

Step 20 and increase or decrease distance 

between trolley clevis pin and inside face of 
the door. 

10° to 30°

5/16” x 1-1/4”     

Multi-grip Clevis pin

1/4”-20 x 3/4”      

Hex Head Bolt

Nylon Shoulder 

Bushing

Hairpin Cotter

Lower Arm

upper Arm

1/4”                 

Nylock Nuts

Door Bracket

top vIew

Hairpin Cotter       

(Hole Closest to 

Door Bracket)

PRE

-OPERA

TION

Models: 

9700 And 9800

single tab

double tab

top vIew

top vIew

Models: 

9100, 9400,9600, 5120, 5140 or 9700

 

top vIew

Hairpin Cotter

Door      

Bracket

Nylon Shoulder 

Bushing

5/16” x 1-1/4”     

Multi-grip Clevis pin

Lower Arm

upper Arm

1/4”                 

Nylock Nuts

1/4”-20 x 3/4”      

Hex Head Bolt

Hairpin Cotter       

(Hole Closest to 

Door Arm)

Lower Arm

Door Bracket

Hairpin Cotter       

(Hole Closest to 

Door Bracket)

Door Bracket

Lower Arm

Hairpin Cotter       

(Hole Closest to 

Door Arm)

Door      

Bracket

5/16” x 1-1/4”     

Multi-grip Clevis pin

1/4”-20 x 3/4”      

Hex Head Bolt

Nylon Shoulder 

Bushing

Lower Arm

1/4”                 

Nylock Nuts

Hairpin Cotter

upper Arm

1/4”                 

Nylock Nuts

Hairpin           

Cotter

upper Arm

5/16” x 1-1/4”     

Multi-grip Clevis pin

Door      

Bracket

Nylon Shoulder 

Bushing

1/4”-20 x 3/4”      

Hex Head Bolt

Lower Arm

Summary of Contents for 3018

Page 1: ...close attention to all warnings and notes This manual MUST be attached to the wall in close proximity to the garage door Copyright 2006 Wayne Dalton Corp Part No 326568 NEW 6 6 2006 For residential se...

Page 2: ...olts Hairpin Cotter 1 4 Plastic Insert Locking Nut 2 1 4 20 x 5 8 Self Drilling Screws 2 1 4 x 1 1 2 Lag Screws Infrared Safety Sensors 1 Sender 1 Receiver 2 Safety Sensor Brackets Wired Safety Sensor...

Page 3: ...proceed to your Classicdrive installation manual for instructions on how to install the Classicdrive garage door opener If the operation of the door does not meet these requirements adjust the spring...

Page 4: ...door it should stay in position If spring tension pulls the door further open or door weight pulls it down your door is not properly adjusted Door Test Two When properly installed a door should remain...

Page 5: ...cally reverse when obstructed in down direction and return to fully open position The door will stop when obstructed in the up direction See Adjustment 2 on page 31 8 Infrared Safety Sensors Wired inf...

Page 6: ...ng the opener or door 8 Install opener on a properly balanced and operating garage door Have a qualified service person make adjustments repairs to cables spring assemblies and other hardware before i...

Page 7: ...t rail assembly NOTE Note position of oval head and flat head carriage bolts NOTE The rails will have to be adjusted later so only finger tighten the bolts The bolts will have to be tightened after th...

Page 8: ...asher nuts Ensure the chain is on the sprocket of the opener and finger tighten the nuts equally For Belt place nylon shoulder bushings tension springs As shown on the U bolt and fasten with two 5 16...

Page 9: ...ain tighten the U bolt lock washer nuts evenly against the front rail so the underside of the chain is approximately 5 8 above the rails For Belt tighten the U bolt lock washer nuts evenly until three...

Page 10: ...ches of driver gear Rotate the motor spline to position driver gear so the nearest notch in driver gear is directly behind motor spline as illustrated Note Do not rotate more than 1 2 turn NOTE Place...

Page 11: ...h Arc Point using a carpenter s level transfer and mark the highest point of travel onto the header wall and close the door Mount the front wall bracket with its lower edge approximately 1 2 1 above t...

Page 12: ...ner and support it on a step ladder to attach the front end of the rail assembly to the wall bracket 9 Positioning Motor End of Opener Tools Needed 2 x 4 Board Non Metallic Step Ladder IMPORTANT To pr...

Page 13: ...the center line previously marked on the top section of the garage door to ensure rail will be parallel with the direction of door travel Using perforated hangers cut to proper length hang opener end...

Page 14: ...cket using two 1 4 20 x 2 carriage bolts and 1 4 locking nuts supplied on center line of door with middle hole in line with top rollers For metal doors mount door bracket using two 1 4 20 x 5 8 self d...

Page 15: ...se a malfunction Wired Wall Station Wire the garage door opener wall station using bell wire connected to COM and P B screws as illustrated Locate push button adjacent to service entrance door at a mi...

Page 16: ...ry important that both wall mounting brackets be mounted at the same height for proper alignment b Drill pilot holes using a 3 16 drill bit Using two 5 16 x 1 1 2 lag screws permanently mount the wall...

Page 17: ...oor and do not staple through wire Note If wires must be lengthened or spliced into pre wired installation use wire nuts or other suitable connectors To Opener Wire to Opener 16 Connecting Wired Infra...

Page 18: ...pe receptacle Excess power cord length must be routed and contained safely away from any moving parts As soon as power is applied to the opener the light on the opener will blink once to indicate a su...

Page 19: ...ure until the door travels to a fully closed position At this point you will be able to activate the opener The trolley upper arm will move to the open position but will not move to the closed positio...

Page 20: ...n Spring s see Setting Trolley Close Position Connecting Door Arm To Door on pages 25 26 If not complete this step Trolley must be at the factory preset fully closed position see illustration Verify p...

Page 21: ...grip clevis as shown Connecting Upper and lower door arms Failure to use locking nut can result in arm releasing and possible resulting in property damage and or personal injury Align upper and lower...

Page 22: ...4 turn more Repeat as necessary NOTE 1 4 turn equals 1 of door travel OPEN CLOSE MORE LESS MORE TRAVEL ADJUSTMENT Bottom Of Opener OPEN CLOSE MORE LESS MORE TRAVEL ADJUSTMENT Bottom Of Opener 23 Sett...

Page 23: ...inch of additional travel For doors less than 7 feet high recommend decreasing factory preset travel by turning open limit screw 3 full turns clockwise ap proximately 1 foot of travel then make fine...

Page 24: ...STEPS 24 AND 25 HAVE A QUALIFIED SERVICE PERSON MAKE NECESSARY ADJUSTMENTS REPAIRS OR SEVERE OR FATAL INJURY COULD RESULT FROM OPERATING THE DOOR Opener WARNING 24 Contact Obstruction Test Tools Need...

Page 25: ...d lamp will turn on and off three times indicating a successful learn 3 Wait five seconds and press any button on the keyless entry The door will move to the up position NOTE If an error is made enter...

Page 26: ...th the normal opening and closing of the door To keep keyless entry out of the reach of children measure and mark a spot at least 5 feet up from the floor Use the drilling template located on Page 39...

Page 27: ...of hole 4 Pull or strip off remaining section of outer insulation from power cord 5 Remove lens by pressing up on both sides of the bottom of the lens at the junction of the housing releasing the lock...

Page 28: ...GS MUST BE ADJUSTED PROPERLY Place the top bottom halves of the adjust able operator bracket flush against the inside of the top section as shown Adjust the top bottom halves out against the top and b...

Page 29: ...nding on your setup you may have to cut straight arm to accomplish trolley settings If adjustment of the trolley position is required use the close travel adjustment screw located on the bottom of the...

Page 30: ...m to accomplish trolley settings If adjustment of the trolley position is required use the close travel adjustment screw located on the bottom of the opener as shown in FIG 1 5 A 1 4 turn equals appro...

Page 31: ...ader to trolley as shown in FIG 1 2 NOTE Depending on your setup you may have to cut straight arm to accomplish trolley settings If adjustment of the trolley position is required use the close travel...

Page 32: ...1 4 turn equals approximately 1 of trolley travel turn clockwise to decrease distance DIM X and counter clockwise to increase distance DIM X NOTE Proceed with Connecting Door Arm To Door Step 21 on p...

Page 33: ...SIGHT AND KEEP PEOPLE AND OBJECTS AWAY UNTIL IT IS COMPLETELY CLOSED TO PREVENT A SEVERE OR FATAL INJURY AVOID STANDING IN A OPEN DOOR WAY OR WALKING THROUGH THE DOORWAY WHILE THE DOOR IS MOVING NEVER...

Page 34: ...a combination of two buttons pressed simultaneously can be programmed to activate a different door Only one button at a time can be programmed to activate a specific opener The transmitter LED will l...

Page 35: ...ONAL To completely clear all channels on the HomeLink unit press and hold the two outside buttons on the HomeLink unit until the HomeLink indicator light begins to flash rapidly approx 20 seconds then...

Page 36: ...ng steps 3 6 below 3 Hold the end of the Wayne Dalton hand held transmitter approximately 1 to 3 inches away from the HomeLink surface keeping the HomeLink indicator light in view 4 Press and hold the...

Page 37: ...sition 2 Press the PROGRAM button three times The STATUS LED and the overhead lamp will flash on and off The blink rate which corresponds to the force setting will consist of 1 to 5 fast blinks follow...

Page 38: ...er be in memory and will not operate the opener Note Do not press any button on the transmitter until instructed Transmitter 1 Press and release the PROGRAM button located on the garage door opener Th...

Page 39: ...d result in severe or fatal injury 5 Failure of door opener to respond to transmitter or wireless keyless entry may be due to a weak or dead battery Press and hold the activation button on either the...

Page 40: ...ep 23 Door stops and does not close fully Close limit not set properly Adjust close travel with screwdriver turn clockwise to desired setting 1 4 turn equals 1 of travel See Step 22 Door closes and th...

Page 41: ...24527 Trolley Assembly Chain 1 18b 325687 Sprocket Coupling w Bushing Belt 1 2b 320697 Trolley Assembly Belt 1 19 252106 Sprocket Base Assembly 1 3 309960 Chain Latch Assembly 1 20 251228 5 16 18 x 2...

Page 42: ...nsor Sliding Bracket 2 4 306364 Power Supply Cord 1 19 318873 Infrared Safety Sensors Pair 1 5 260570 Capacitor 1 2 H P 1 20 252092 Limit Assembly Includes Items 10 26 27 1 6 306486 Wiring Harness 1 2...

Page 43: ...Sensors Allows independent door up down control and overhead light on off control Illuminated 10 digit numeric keypad which allows the operation of the garage door opener from outside by entering a pr...

Page 44: ...above Limited Warranty does not cover normal wear or any damage beyond Manufacturer s control This Limited Warranty does not cover field replacement labor THIS LIMITED WARRANTY COVERS A CONSUMER PRODU...

Page 45: ...3667 for Consumer Assistance or online at www wayne dalton com 39 Cut Out Template to Aid Installation 5 Button Keyless Entry Template Pre drill 5 64 pilot hole Call Us Directly Our Trained Technician...

Page 46: ...accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment do...

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