Wayne-Dalton 8000 Series, Installation Instructions And Owner'S Manual

Page 1: ...Manual Portland Source Plant Wayne Dalton Corp P O Box 67 Mt Hope OH 44660 www wayne dalton com 8000 Series Model 46 IMPORTANT NOTICE Read these instructions carefully before attempting installation...

Page 2: ...wo persons to avoid possible injury 6 Operate door ONLY when it is properly adjusted and free from obstructions 7 If a door becomes hard to operate inoperative or is damaged immediately have necessary...

Page 3: ...E R POSIT ION LOWE R POSIT ION SIDE VIEW UPPE R POSIT ION SIDE VIEW Ratche t Pawl in Lower Positio n Ratche t Pawl in Upper Positio n Use thes e Illus trati on in conj unct ion with the Instr uctio ns...

Page 4: ...n may have a warning label attached to either right or left hand endstile of the section This section is always the 3rd section from the bottom of the door The intermediate ii section is always the 4t...

Page 5: ...adder Tape Measure level 2 vice clamps pencil 1 8 3 16 9 32 5 16 1 2 drill bits 3 extension Counterbalance spring tension must always be released before any attempt is made to start removing an existi...

Page 6: ...bs must be plumb and the header level The jambs should extend a minimum of 12 305 mm above the top of the opening for TorqueMaster Plus counterbalance systems For low headroom applications the jambs s...

Page 7: ...jambs must be plumb and the header level Side clearance from edge of door to wall must be minimum of 3 1 2 89 mm on each side IMPORTANT STAINLESS STEEL OR PT 2000 COATED LAG SCREWS MUST BE USED WHEN...

Page 8: ...atures in the vertical track The long side of the bracket is placed against the track Fasten the jamb bracket finger tight using 1 1 4 20 x 5 8 carriage bolt and 1 1 4 20 flange hex nut To attach the...

Page 9: ...s most likely to have the proper tool to install this fastener If the homeowner does not have the proper tool to install the tamper resistant fastener use a regular 1 4 20 x 7 8 self drilling screw in...

Page 10: ...rked right and left hand Uncoil the counterbalance cables and make sure you place the right hand cable loop on the milford pin of the right hand bottom corner bracket Place the left hand cable loop on...

Page 11: ...ns Insert roller into appropriate hinge tubes Repeat for all other sections using the 2 end hinges on the second lock section and the 3 end hinges on the third section intermediate section NOTE 4 End...

Page 12: ...azed top section windows Top strut may be mounted between 2 and 6 holes before top bracket is installed See step 8 for U Bar installation 4 1 4 20 x 7 8 self drilling screw top bracket base end stile...

Page 13: ...U bar needs to be placed on the glazed intermediate section NOTE All 8200 series doors 14 0 to 16 0 wide 6 0 to 7 0 high 4 section high only are now supplied with a 2 U Bar for the top of the bottom...

Page 14: ...For door section identification see page 4 Locate the inside center stile or the desired lift handle location on the lock 2nd section of the door Position the lower hole in the lift handle 4 from the...

Page 15: ...t for other section s except top section Attach center hinge leaves to sections using 1 4 14 x 5 8 self tapping screws Repeat for the upper hinge leaves IMPORTANT Push hold the hinge leaves against se...

Page 16: ...OR OPERATION Complete the vertical track installation by securing the center jamb bracket s and tightening the other lag screws Push the vertical track against the rollers so that the rollers are touc...

Page 17: ...al angle To install horizontal track place the curved end over the top roller Align the bottom of the horizontal track with the vertical track Hand tighten the horizontal track to the flagangle with 2...

Page 18: ...If you are not installing the idrive opener on your garage door you must install the center bracket bushing assembly Follow these instructions for non idrive operated garage doors Being cam shaped the...

Page 19: ...ied as right and left Slide the left hand drum wrap over the left side of the TorqueMaster spring tube assembly with the tabs facing left Continue sliding the left hand drum wrap towards the center of...

Page 20: ...spring applications Repeat for opposite side For single spring applications Insert the loose winding shaft into the left hand cable drum prior to sliding the cable drum over the TorqueMaster spring tu...

Page 21: ...etwe en Ratch et Pawl and Cable Drum indica tes engag emen t Cable Drum Ratch et Pawl ENGA GED SIDE VIEW No space betwe en Ratch et Pawl and Cable Drum ENGA GED UNDE RNEA TH VIEW Space betwe en Ratch...

Page 22: ...x head lag screws Securing Center Bracket Bushing 22 NOTE If you are not installing the idrive opener on your garage door you must install the center bracket bushing assembly follow these instructions...

Page 23: ...n com Tools Needed INSTALLATION Place vice clamps onto both vertical tracks just above the third roller This is to prevent the garage door from raising while winding counterbalance spring s Failure to...

Page 24: ...able drum Snug the set screw and then tighten an additional 1 1 2 turns Left side will be adjusted in Step 23 IMPORTANT ENSURE THE CABLE IS ALIGNED AND SEATED IN THE FIRST GROOVE OF THE CABLE DRUM PRI...

Page 25: ...horizontal angle wind the spring by rotating the winding shaft counter clockwise while watching the mark on the winding shaft IMPORTANT pawl knob must be in upper position to add remove required numbe...

Page 26: ...ired after the rear hanger assembly is completed IMPORTANT Hold the door down to prevent it from raising unexpectedly in the event the spring was overwound and cautiously remove vice clamps from verti...

Page 27: ...edge Keep horizontal track parallel and within 3 4 maximum of door edge otherwise door could fall resulting in severe injury or death IMPORTANT DO NOT SUPPORT THE WEIGHT OF THE DOOR ON ANY PART OF TH...

Page 28: ...as you carefully allow the wrench to be rotated upward by the spring tension Release the pawl to allow it to engage with the ratchet wheel IMPORTANT BE PREPARED TO HOLD THE FULL TENSION OF THE SPRING...

Page 29: ...i drop device 1 First locate and visual inspect the TorqueMaster Plus end brackets to determine if the system has engaged see illustration NOTE If the TorqueMaster Plus system has not engaged do not c...

Page 30: ...tension is present contact a qualified door systems technician to replace the spring s TO AVOID POSSIBLE INJURY HAVE A TRAINED DOOR SYSTEM TECHNICIAN MAKE ADJUSTMENTS REPAIRS TO CABLES SPRING ASSEMBLI...

Page 31: ...atchet and socket is set so that it will tighten counter clockwise on the right hand side and clockwise on the left hand side It is recommended that a regular 5 8 wrench be used Place the wrench onto...

Page 32: ...r Secure the lock to the section with 4 1 4 20 x 11 16 self drilling screws Square the lock assembly with the door section and align with the square hole in the vertical track The side lock should be...

Page 33: ...shown WARNING Power Drill 1 8 Drill Bit step plate Step Plate NOTE For alternative step lift plate installation see Step Plate in the optional installations on page 33 Locate the center stile on the b...

Page 34: ...STMENTS OR REPAIRS CAN RESULT IN SEVERE OR FATAL INJURY 1 Install operator rail 1 2 to 1 1 2 13 38 mm above high arc of top section of the door 2 Mount operator to ceiling so that 1 to 1 1 2 25 38 mm...

Page 35: ...n the surface must be removed or paint peeling flaking will result To remove this wax it will be necessary to lightly scuff the surface with a fine steel wool pad saturated with soapy water A final wi...

Page 36: ...rranty must be made in writing within the applicable warranty period to the dealer from which the product was purchased Unless the dealer is no longer in business a written claim to the Manufacturer w...