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CONE), WHICH GOES ON THE RIGHT HAND SIDE.

IMPORTANT: 

ON SINGLE SPRING APPLICATIONS, ONLY A LEFT WOUND (BLACK WINDING 

CONE), IS REQUIRED.

NOTE:

 The set screws used on all winding cones and cable drums are colored red. DO NOT 

identify right and left hand by the set screw color.

IF YOU DON’T HAVE A COUPLER ASSEMBLY:

 Facing the inside of the door, lay the torsion 

shaft / torsion keyed shaft on the floor. Lay the torsion spring with the black winding cone 

and the black cable drum at the right end of the torsion shaft / torsion keyed shaft. Lay the 

torsion spring with the red winding cone and the red cable drum at the left end of the torsion 

shaft / torsion keyed shaft. Slide the spring anchor bearing onto the torsion shaft / torsion 

keyed shaft followed by the torsion springs and cable drums.

IMPORTANT: 

THE SPRING ANCHOR BEARING, TORSION SPRINGS, AND CABLE DRUMS 

MUST BE POSITIONED, AS SHOWN.

Torsion shaft / 

Torsion keyed shaft

Right wound, red 

winding cone 

(left hand side)

Left wound, black 

winding cone 

(right hand side)

Right hand 

cable drum, 

black

Left hand cable 

drum, red

IMPORTANT:

 ON SINGLE 

SPRING APPLICATIONS, 

ONLY A LEFT WOUND 

(BLACK WINDING CONE), 

IS REQUIRED.

NOTE:

 Layout 

counterbalance parts in 

proper orientation, then 

install onto torsion 

shaft, as shown.

Spring anchor bushing

With assistance, pick up the torsion spring assembly and slide one end of the torsion shaft 

/ torsion keyed shaft through one head plate. Lay the middle of the torsion shaft / torsion 

keyed shaft into the spring anchor bracket. Slide the other end of the torsion shaft / torsion 

keyed shaft into the other head plate.

Left hand 

head plate

Right hand 

head plate

Spring anchor 

bracket

Torsion shaft / 

Torsion keyed shaft

NOTE:

 Position the torsion shaft so that equal amounts of the shaft extend from each head 

plates.

Spring anchor bushing

IF YOU HAVE A COUPLER ASSEMBLY:

 Disassemble the coupler assembly by removing 

the (3) 3/8” - 16 x 1-1/2” hex head screws, (6) 3/8” washers, (3) 3/8” lock washers and the 

(3) 3/8” - 16 hex nuts from the coupler halves. Loosen the set screws. Set the components 

aside.

Coupler assembly

(3) 3/8” - 16 x 1-1/2” 

hex head screws

(3) 3/8” - 16 

Hex nuts

(3) 3/8” 

Washers

(3) 3/8” 

Washers

(3) 3/8” Lock 

washers 

Coupler halves

Set screws

Set screws

Facing the inside of the door, lay the (2) torsion keyed shafts on the floor. One torsion keyed 

shaft on the left hand side and the other torsion keyed shaft on the right hand side. Starting 

on the left hand side, lay one of the coupler halves, the spring anchor bearing, torsion spring 

with the red winding cone and the red cable drum at the left end of the torsion keyed shaft. 

Next on the right hand side, lay the other coupler half, spring anchor bearing, the torsion 

spring with the black winding cone, and the black cable drum at the right end of the torsion 

keyed shaft. Slide the coupler halves, spring anchor bearings onto the torsion keyed shafts 

followed by the torsion springs and the cable drums, as shown.

IMPORTANT: 

THE COUPLER HALVES, SPRING ANCHOR BEARINGS, TORSION SPRINGS, 

CABLE DRUMS MUST BE POSITIONED, AS SHOWN.

Slide the flat edge of the couple half flush with the side edge of the torsion keyed shaft. Insert 

(1) key into the slot of both the coupler half and the slot in the torsion keyed shaft. Tighten 

the (2) set screws and the locking nut to secure the coupler half to the torsion keyed shaft, 

as shown.

NOTE:

 Tighten the set screws to 14-15 ft. lbs. of torque (once set screws contact the shaft, 

tighten set screws one full turn). Repeat the same process for the other coupler half.

NOTE:

 Layout 

counterbalance parts in 

proper orientation, then 

install onto torsion 

shaft, as shown.

Torsion 

keyed 

shaft

Coupler 

halves

Coupler halves 

assembled

Set screws 

and Lock nut

Key

Key

Torsion keyed shaft

Right wound, red 

winding cone 

(left hand side)

 Left wound, black 

winding cone 

(right hand side)

Left hand cable 

drum, red

Right hand cable 

drum, black

Spring anchor bushing

Spring anchor bushing

Torsion keyed shaft

Red cable drum 

(left hand side)

Black cable drum 

(right hand side)

Coupler 

halves

Coupler halves 

assembled

Set screws 

and Lock nut

Key

Key

Torsion keyed shaft

Right wound, red 

winding cone 

(left hand side)

Left wound, black 

winding cone 

(right hand side)

NOTE:

 Layout 

counterbalance parts in 

proper orientation, then 

install onto torsion 

shaft, as shown.

Spring anchor bushing

Spring anchor bushing

With assistance and starting on the left hand side of door, pick up the left hand torsion spring 

assembly and slide one end of the torsion keyed shaft through the head plate. Lay the other 

side of the torsion keyed shaft into the spring anchor bearing. Repeat the same process for 

the right hand torsion spring assembly.

Torsion 

keyed 

shaft

Coupler 

half

Spring anchor

brackets

Left hand head 

plate

Right hand 

head plate

Torsion 

keyed 

shaft

Right wound, red 

winding cone (left 

hand side)

Spring anchor bushing

Spring 

anchor 

brackets

Torsion keyed shafts

Right 

hand 

head plate

Left hand 

head 

plate

NOTE:

 Position both torsion keyed shafts so that equal amounts of the shafts extend from 

each end head plates.

Spring anchor bushing

16

Summary of Contents for 8300

Page 1: ...Instructions 7 Counterbalance Installation Instructions 14 Optional Installation 21 Trolley Arm Hookup 21 Inside Lock 21 Pull Down Rope 21 Maintenance 22 Cleaning Your Garage Door 22 Painting Your Ga...

Page 2: ...STENERS IF THE ORIGINAL FASTENER WAS RED HEAD THE REPLACEMENT FASTENER MUST BE RED HEAD ALSO CONTACT WAYNE DALTON FOR FASTENER STRENGTH VALUES IF NEEDED WARNING IMPACT GUNS ARE NOT RECOMMENDED WHEN IN...

Page 3: ...dius 187 5 4763 mm See NOTE HEADROOM REQUIREMENTS Track Type Space Needed 12 Radius 12 1 2 318 mm 14 Radius 14 1 2 368 mm Weatherstrips Level header Finished Door width Jambs Backroom Plumb jambs Fini...

Page 4: ...g screws RED HEAD as required 5 16 x 2 Hex head lag screws as required 2 8 x 1 5 8 Self tapping screws step plate Door Section Identification Door Section Identification Of sec tions Door Type Of Sect...

Page 5: ...hen installing your door you must use sections of the appropriate height in the right stack ing order What sections heights you need to use in what order depends on the height of your door Unless your...

Page 6: ...eft Hand and Right Hand Vertical Tracks I3 Left Hand and Right Hand Angle Mount Vertical Track Assemblies J TORSION SPRING ASSEMBLY AS REQUIRED J1 Left Hand and Right Hand Torsion Springs As Required...

Page 7: ...attern that is centered between the bottom jamb bracket and flag angle of the 2nd hole set Hand tighten jamb bracket using 1 1 4 20 x 5 8 carriage bolt and 1 1 4 20 flange hex nut If a top jamb bracke...

Page 8: ...ing 1 5 16 18 x 3 4 carriage bolt and 1 5 16 18 hex nut Fasten the L reinforcement bracket to section through end cap using 1 1 4 20 x 11 16 self drilling screw Repeat the same process for the other t...

Page 9: ...ors Door Heights Section Quantity Door Configu rations Door Widths 10 0 12 0 16 0 17 0 18 0 20 0 8 0 4 Solid Top Windows 2S TS 2S TS 2S LS 2S BS 3S TS 3S LS 3S BS 3S ES Inter mediate Windows 2S TS 2S...

Page 10: ...g sawhorses lay the section on a flat smooth surface Starting on the left hand side of the section align the lower leafs of the appropriate graduated end hinges over the holes at the top of the end ca...

Page 11: ...ottom of the center stile as a template drill 2 7 32 dia holes through the section Using the previously drilled holes as a guide enlarge the holes from outside the door to 7 16 dia and assemble the ou...

Page 12: ...acing Bottom section Vertical track Floor Track roller Flag angle lag screw locations 5 16 x 2 Lag screws Or FOR ANGLE MOUNT VERTICAL TRACK ASSEMBLY Loosely fasten the slots in the wall angle to the j...

Page 13: ...below Place the bottom half inside the top half and flush against the inside surface of the top section Adjust both the top and bottom halves out as far apart as possible on the section surface Secure...

Page 14: ...3 4 hex head bolt and 1 3 8 16 hex nut Repeat for other side Remove nail that was temporally holding the top section in position IMPORTANT FAILURE TO REMOVE NAIL BEFORE ATTEMPTING TO RAISE DOOR COULD...

Page 15: ...ge of the spring anchor bracket with the vertical pencil line and the center of the spring anchor bracket with the horizontal pencil line this is to ensure the torsion shaft is level between the sprin...

Page 16: ...one of the coupler halves the spring anchor bearing torsion spring with the red winding cone and the red cable drum at the left end of the torsion keyed shaft Next on the right hand side lay the other...

Page 17: ...ket Spring anchor bracket Attaching Counterbalance Lift Cables 20 Starting on the left hand side thread the counterbalance lift cable up and around the front side of the left hand cable drum IMPORTANT...

Page 18: ...her sockets being careful to seat it snugly and at full socket depth 5 Hold the spring with the second winding bar and remove the first 6 Repeat Steps 2 through 5 until the complete turns have been ap...

Page 19: ...weatherstrips to the jambs avoid pushing the weath erstrips too tightly against the face of door Weather seals Nail Weather seal Jamb Weather seal installed Jamb Header Jamb Nail NOTE Door not shown f...

Page 20: ...6 Make sure door is not rubbing on jambs IMPORTANT IF DOOR STILL DOES NOT BALANCE PROPERLY THEN CONTACT A TRAINED DOOR SYSTEM TECHNICIAN 20...

Page 21: ...uld be spaced ap proximately 1 8 away from the section edge IMPORTANT INSIDE LOCK S MUST BE REMOVED OR MADE INOPERATIVE IN THE UN LOCKED POSITION IF AN OPERATOR IS INSTALLED ON THIS DOOR 4 1 4 20 x 11...

Page 22: ...n operation maintenance and testing of the operator MAINTAINING YOUR GARAGE DOOR Before you begin read all warning labels affixed to the door and the installation instructions and owner s manual Perfo...

Page 23: ...uctions DO NOT remove cover or paint over this tag Prod uct user should inspect this tag periodically for legibility and should order a replacement tag from the door manufacturer as needed Copyright 2...

Page 24: ...ion or repair of the Product or to any Product or component which has been damaged or deteriorated due to misuse neglect accident failure to provide necessary maintenance normal wear and tear acts of...

Page 25: ......

Page 26: ...rvice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this I...

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