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WARNING 

MAKE SURE BACK HANGS ARE BRACED SUFFICIENTLY TO RESIST ANY 

MOTION DURING SPRING APPLICATION AND DOOR TRAVEL. IF BACK 

HANGS PIVOT OR DEFLECT, ADD REINFORCEMENT UNTIL THEY REMAIN 

FIRM AND STATIONARY. ANY BACK HANG THAT IS BENT MUST BE 

REPLACED.

WARNING 

KEEP HORIZONTAL TRACKS PARALLEL AND WITHIN 3/4” TO 7/8” FROM 

DOOR EDGE, OTHERWISE DOOR COULD FALL, RESULTING IN SEVERE OR 

FATAL INJURY.

IMPORTANT: 

DO NOT SUPPORT THE WEIGHT OF THE DOOR ON ANY PART OF THE REAR 

BACK HANGS THAT CANTILEVERS 4” OR MORE BEYOND A SOUND FRAMING MEMBER.

NOTE:

 If rear back hangs are to be installed over drywall, use (2) 5/16” x 2” hex head lag 

screws and make sure lag screws engage into solid structural lumber.

WARNING 

FAILURE TO ASSEMBLE AND ATTACH REAR BACK HANGS PROPERLY 

ACCORDING TO THE ABOVE INSTRUCTIONS MAY RESULT IN DOOR 

FALLING WHEN RAISED, CAUSING SEVERE OR FATAL INJURY.

NOTE:

 Perforated angle must be attached to sound framing members and 

nails should not 

be used

.

90°

(3) 5/16” 

Bolts and nuts

(3) 5/16” Bolts and 

(3) 5/16” nuts

Perforated 

angle

5/16” Hex nut

5/16”-18 x 1-1/4” 

Hex bolt

Perforated angle bolted

using (2) 5/16” x 1-5/8” 

hex head lag screws to 

ceiling member and 

parallel to door

Horizontal track

NOTE:

 Repeat the same 

process for right hand side.

Horizontal tracks

Door edges

3/4” To 7/8”

 

3/4” To 7/8”

Attaching Weather Seal

 

25

 

Permanently attach the weatherstrips on both door jambs and header. The weatherstrips 

were temporarily attached in Preparing the Opening, in the pre-installation section of this 

manual.

NOTE:

 When permanently attaching the weatherstrips to the jambs, avoid pushing the weath-

erstrips too tightly against the face of door.

Weather seal

s

Nail

Weather 

seal

Jamb

Weather seal 

installed

Jamb

Header

Jamb

Nail

NOTE:

 Door not shown for clarity.

Balancing Door

 

26

 

Remove locking pliers. Lift door and check its balance. Adjustments to the required number 

of spring turns stated may be necessary. If door rises off floor more than 2 ft. under spring 

tension alone, reduce spring tension. If the door is hard to rise or drifts down on its own, add 

spring tension. A poorly balanced door can cause garage door operator problems.
To adjust spring tension, fully close door. Apply locking pliers to track above third track roller. 

Place locking pliers on torsion shaft, as shown in Step Attaching Counterbalance Lift Cables. 

Insert a winding rod into the winding cone. Push upward on the winding rod slightly while 

carefully loosening the set screws in the winding cone.

IMPORTANT: 

BE PREPARED TO SUPPORT THE FULL FORCE OF THE TORSION SPRING ONCE 

THE SET SCREWS ARE LOOSE.
Carefully adjust spring tension 1/4 turn. Retighten both set screws to 14-15 ft. lbs. of torque 

in the winding cone and repeat for the other side. Recheck door balance and re-adjust spring 

tension if needed.

IMPORTANT: 

DO NOT ADJUST MORE THAN 1 TURN FROM THE RECOMMENDED NUMBER 

OF TURNS.
If the door still does not operate easily, lower the door into the closed position, unwind 

spring(s) completely, and recheck the following items:
1.) Is the door level?
2.) Are the torsion shaft and flag angles / angle mount level and plumb?
3.) Does the distance between the flag angles / angle mount equal door width plus 3-3/8” to 

3-1/2”?
4.) Do the counterbalance lift cables have equal tension? Adjust if necessary.
5.) Rewind the spring(s).

19

Summary of Contents for 8300

Page 1: ...Instructions 7 Counterbalance Installation Instructions 14 Optional Installation 21 Trolley Arm Hookup 21 Inside Lock 21 Pull Down Rope 21 Maintenance 22 Cleaning Your Garage Door 22 Painting Your Ga...

Page 2: ...STENERS IF THE ORIGINAL FASTENER WAS RED HEAD THE REPLACEMENT FASTENER MUST BE RED HEAD ALSO CONTACT WAYNE DALTON FOR FASTENER STRENGTH VALUES IF NEEDED WARNING IMPACT GUNS ARE NOT RECOMMENDED WHEN IN...

Page 3: ...dius 187 5 4763 mm See NOTE HEADROOM REQUIREMENTS Track Type Space Needed 12 Radius 12 1 2 318 mm 14 Radius 14 1 2 368 mm Weatherstrips Level header Finished Door width Jambs Backroom Plumb jambs Fini...

Page 4: ...g screws RED HEAD as required 5 16 x 2 Hex head lag screws as required 2 8 x 1 5 8 Self tapping screws step plate Door Section Identification Door Section Identification Of sec tions Door Type Of Sect...

Page 5: ...hen installing your door you must use sections of the appropriate height in the right stack ing order What sections heights you need to use in what order depends on the height of your door Unless your...

Page 6: ...eft Hand and Right Hand Vertical Tracks I3 Left Hand and Right Hand Angle Mount Vertical Track Assemblies J TORSION SPRING ASSEMBLY AS REQUIRED J1 Left Hand and Right Hand Torsion Springs As Required...

Page 7: ...attern that is centered between the bottom jamb bracket and flag angle of the 2nd hole set Hand tighten jamb bracket using 1 1 4 20 x 5 8 carriage bolt and 1 1 4 20 flange hex nut If a top jamb bracke...

Page 8: ...ing 1 5 16 18 x 3 4 carriage bolt and 1 5 16 18 hex nut Fasten the L reinforcement bracket to section through end cap using 1 1 4 20 x 11 16 self drilling screw Repeat the same process for the other t...

Page 9: ...ors Door Heights Section Quantity Door Configu rations Door Widths 10 0 12 0 16 0 17 0 18 0 20 0 8 0 4 Solid Top Windows 2S TS 2S TS 2S LS 2S BS 3S TS 3S LS 3S BS 3S ES Inter mediate Windows 2S TS 2S...

Page 10: ...g sawhorses lay the section on a flat smooth surface Starting on the left hand side of the section align the lower leafs of the appropriate graduated end hinges over the holes at the top of the end ca...

Page 11: ...ottom of the center stile as a template drill 2 7 32 dia holes through the section Using the previously drilled holes as a guide enlarge the holes from outside the door to 7 16 dia and assemble the ou...

Page 12: ...acing Bottom section Vertical track Floor Track roller Flag angle lag screw locations 5 16 x 2 Lag screws Or FOR ANGLE MOUNT VERTICAL TRACK ASSEMBLY Loosely fasten the slots in the wall angle to the j...

Page 13: ...below Place the bottom half inside the top half and flush against the inside surface of the top section Adjust both the top and bottom halves out as far apart as possible on the section surface Secure...

Page 14: ...3 4 hex head bolt and 1 3 8 16 hex nut Repeat for other side Remove nail that was temporally holding the top section in position IMPORTANT FAILURE TO REMOVE NAIL BEFORE ATTEMPTING TO RAISE DOOR COULD...

Page 15: ...ge of the spring anchor bracket with the vertical pencil line and the center of the spring anchor bracket with the horizontal pencil line this is to ensure the torsion shaft is level between the sprin...

Page 16: ...one of the coupler halves the spring anchor bearing torsion spring with the red winding cone and the red cable drum at the left end of the torsion keyed shaft Next on the right hand side lay the other...

Page 17: ...ket Spring anchor bracket Attaching Counterbalance Lift Cables 20 Starting on the left hand side thread the counterbalance lift cable up and around the front side of the left hand cable drum IMPORTANT...

Page 18: ...her sockets being careful to seat it snugly and at full socket depth 5 Hold the spring with the second winding bar and remove the first 6 Repeat Steps 2 through 5 until the complete turns have been ap...

Page 19: ...weatherstrips to the jambs avoid pushing the weath erstrips too tightly against the face of door Weather seals Nail Weather seal Jamb Weather seal installed Jamb Header Jamb Nail NOTE Door not shown f...

Page 20: ...6 Make sure door is not rubbing on jambs IMPORTANT IF DOOR STILL DOES NOT BALANCE PROPERLY THEN CONTACT A TRAINED DOOR SYSTEM TECHNICIAN 20...

Page 21: ...uld be spaced ap proximately 1 8 away from the section edge IMPORTANT INSIDE LOCK S MUST BE REMOVED OR MADE INOPERATIVE IN THE UN LOCKED POSITION IF AN OPERATOR IS INSTALLED ON THIS DOOR 4 1 4 20 x 11...

Page 22: ...n operation maintenance and testing of the operator MAINTAINING YOUR GARAGE DOOR Before you begin read all warning labels affixed to the door and the installation instructions and owner s manual Perfo...

Page 23: ...uctions DO NOT remove cover or paint over this tag Prod uct user should inspect this tag periodically for legibility and should order a replacement tag from the door manufacturer as needed Copyright 2...

Page 24: ...ion or repair of the Product or to any Product or component which has been damaged or deteriorated due to misuse neglect accident failure to provide necessary maintenance normal wear and tear acts of...

Page 25: ......

Page 26: ...rvice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this I...

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