background image

Weather seal (If applicable)

Level

Bottom section

Wooden shims (If necessary)

Attaching Vertical Tracks To Jambs

 

10

 

NOTE:

 Depending on your door, you may have Quick Install Flag Angles, Fully Adjustable Flag 

Angles, Riveted Vertical Track Assemblies or you may have Angle Mount Vertical Track As-

semblies. Refer to Package Contents / Breakdown of Parts, to determine which Flag Angles / 

Vertical Track Assemblies you have.

IMPORTANT: 

IF YOUR DOOR IS TO BE INSTALLED PRIOR TO A FINISHING CONSTRUCTION 

OF THE BUILDING’S FLOOR, THE VERTICAL TRACKS AND THE DOOR BOTTOM SECTION 

ASSEMBLY SHOULD BE INSTALLED SUCH THAT WHEN THE FLOOR IS CONSTRUCTED, NO 

DOOR OR TRACK PARTS ARE TRAPPED IN THE FLOOR CONSTRUCTION.

IMPORTANT: 

THE TOPS OF THE VERTICAL TRACKS MUST BE LEVEL FROM SIDE TO SIDE. 

IF THE BOTTOM SECTION WAS SHIMMED TO LEVEL IT, THE VERTICAL TRACK ON THE 

SHIMMED SIDE MUST BE RAISED THE HEIGHT OF THE SHIM.

NOTE:

 Make sure the counterbalance lift cable is located between the track rollers and the 

door jamb.
Starting on the left hand side of the bottom section, remove the nail. Position the left hand 

vertical track assembly over the track rollers of the bottom section and install, as shown. Drill 

3/16” pilot holes into the door jamb for the lag screws.

FOR QUICK INSTALL FLAG ANGLES OR FULLY ADJUSTABLE FLAG ANGLES:

 Loosely 

fasten jamb brackets and flag angle to the jamb using 5/16” x 1-5/8” lag screws. Tighten lag 

screws, securing the bottom jamb bracket to jamb, maintain 3/8” to 5/8” spacing, between 

the bottom section and vertical track. Hang counterbalance lift cable over flag angle. Repeat 

same process for other side.

Vertical 

track 

assembly

Jamb 

bracket

Flag 

angle

Flag angle lag screw locations

5/16” x 1-5/8”

Lag screws

Bottom 

section

Track 

rollers

12R FA

3/8” to 5/8” 

Spacing

Bottom section

15R QI

12R QI

Floor

Track roller

15R FA

Vertical track

FOR RIVETED VERTICAL TRACK ASSEMBLY:

 Loosely fasten jamb brackets and flag angle 

to the jamb using 5/16” x 1-5/8” lag screws. Tighten lag screws, securing the bottom jamb 

bracket to jamb, maintain 3/8” to 5/8” spacing as shown between the bottom section and 

vertical track. Hang counterbalance lift cable over flag angle. Repeat same process for other 

side.

FOR ANGLE MOUNT VERTICAL TRACK ASSEMBLY:

 Loosely fasten the slots in the wall 

angle to the jamb using 5/16” x 1-5/8” lag screws. Tighten lag screws, securing the bottom 

slot in the wall angle, maintain 3/8” to 5/8” spacing as shown between the bottom section 

and vertical track. Hang counterbalance lift cable over angle mount. Repeat same process for 

other side.

Flag angle lag screw 

locations

3/8” to 5/8” 

Spacing

Bottom section

Vertical track

Bottom section

Vertical 

track

Jamb 

bracket

Flag 

angle

5/16” x 1-5/8”

Lag screws

Floor

Angle mount 

vertical track 

assembly

Bottom 

section

Riveted 

vertical track 

assembly

5/16” x 1-5/8”

Lag screws

Vertical 

track

Wall 

angle

Slot

Stacking Sections

 

11

 

NOTE:

 Refer to door section identification, located in the pre-installation section of this 

manual to determine what size sections you need to use as your lock (second) section, inter-

mediate (third) section, intermediate (fourth) section, intermediate (fifth) section, intermediate 

(sixth) section and intermediate (seventh) section. Measure your sections to make sure they 

are the correct height as indicated on the chart.

NOTE:

 Make sure graduated end and center hinges are flipped down, when stacking another 

section on top.
With assistance, lift second section and guide the track rollers into the vertical tracks. Lower 

section until it is seated against bottom section. Flip hinges up. Fasten center hinge(s) first; 

then end hinges last using 1/4” - 20 x 11/16” self drilling screws.
Repeat same process for other sections, except top section.

IMPORTANT: 

PUSH & HOLD THE HINGE LEAFS SECURELY AGAINST THE SECTIONS WHILE 

SECURING WITH 1/4” - 20 X 11/16” SELF DRILLING SCREWS. THERE SHOULD BE NO GAP 

BETWEEN THE HINGE LEAFS AND THE SECTIONS.

NOTE:

 Install lock at this time (sold separately). See optional installation step, Side Lock.

Intermediate 

section

Lock 

section

Bottom 

section

Vertical 

track

Vertical 

track

11

Summary of Contents for 8500

Page 1: ...2 Package Contents 3 Door Section Identification 4 Tools Required 4 Breakdown Of Parts 5 Door Installation Instructions 6 Counterbalance Installation Instructions 13 Optional Installation 16 Trolley...

Page 2: ...GTH VALUES IF NEEDED WARNING IMPACT GUNS ARE NOT RECOMMENDED WHEN INSTALLING 5 16 LAG SCREWS USING AN ELECTRIC DRILL DRIVER THE DRILL DRIVERS CLUTCH MUST BE SET TO DELIVER NO MORE THAN 200 IN LBS OF T...

Page 3: ...oor width Jambs Backroom Plumb jambs Finished Door Height Nail Headroom Header board 2 x 6 lumber preferred Suitable mounting surface 2 x 6 lumber minimum Weatherstrips Jamb Quick Install track Other...

Page 4: ...21 24 7 9 24 21 7 6 24 21 24 Section Quantity 5 7 9 Type Of Sections Intermediate Sections 7 6 8 0 18 18 21 18 21 I II Lock Bottom Door Height Top 21 When installing your door you must use sections o...

Page 5: ...veted Vertical Track Assemblies I4 Left Hand and Right Hand Angle Mount Vertical Track Assemblies J EXTENSION SPRING ASSEMBLY AS REQUIRED J1 Extension Springs J2 Spring Restraint Cables J3 Front Cable...

Page 6: ...with 1 4 20 x 7 8 self drilling screws placing one 6 in from each end of the bottom section and one every 18 maximum in between as shown Endcap Bottom weather seal 1 4 20 x 7 8 Self drilling screws L...

Page 7: ...nge hex nuts 3 Insert short stem track roller IF YOU HAVE 2 TOP FIXTURE BASES AND 2 TOP FIXTURE SLIDES Starting on the left hand side of the top section align the lip of the top fixture base onto the...

Page 8: ...or Heights Section Quantity Door Configu ration Door Widths 9 1 10 0 10 1 16 0 16 1 18 0 18 1 20 0 8 3 4 Solid TS TS LS BS ES Top Win dows TS TS LS BS ES Inter mediate Windows TS IW TS IW BS ES 5 Soli...

Page 9: ...s with the dimples at the center location s located at the top of the section Secure the gradu ated end and center hinges to the section using 2 1 4 20 x 11 16 self drilling screws Locate and center t...

Page 10: ...ottom of the center stile as a template drill 2 7 32 dia holes through the section Using the previously drilled holes as a guide enlarge the holes from outside the door to 7 16 dia and assemble the ou...

Page 11: ...amb using 5 16 x 1 5 8 lag screws Tighten lag screws securing the bottom jamb bracket to jamb maintain 3 8 to 5 8 spacing as shown between the bottom section and vertical track Hang counterbalance lif...

Page 12: ...ons to determine which drawbar operator bracket were supplied with your door Follow the corresponding step below Place the bottom half inside the top half and flush against the inside surface of the t...

Page 13: ...e out against the horizontal track Maintaining the slide s position tighten the 2 1 4 20 flange hex nuts or the 1 5 16 18 hex nut to secure the top fixture slide to the top fixture base Repeat for oth...

Page 14: ...Front cable lift sheave Attaching Extension Springs 18 Remove the locking pliers from the vertical tracks WARNING WITH ASSISTANCE RAISE THE DOOR SLOWLY INTO THE OPEN POSITION MAKING SURE THE DOOR TRAV...

Page 15: ...d lower the door into the closed position Once the door is closed measure the extension spring length in tension for both sides Using the chart verify the spring length in tension is correct with your...

Page 16: ...uld be spaced ap proximately 1 8 away from the section edge IMPORTANT INSIDE LOCK S MUST BE REMOVED OR MADE INOPERATIVE IN THE UN LOCKED POSITION IF AN OPERATOR IS INSTALLED ON THIS DOOR 4 1 4 20 x 11...

Page 17: ...n operation maintenance and testing of the operator MAINTAINING YOUR GARAGE DOOR Before you begin read all warning labels affixed to the door and the installation instructions and owner s manual Perfo...

Page 18: ...uctions DO NOT remove cover or paint over this tag Prod uct user should inspect this tag periodically for legibility and should order a replacement tag from the door manufacturer as needed Copyright 2...

Page 19: ...ion or repair of the Product or to any Product or component which has been damaged or deteriorated due to misuse neglect accident failure to provide necessary maintenance normal wear and tear acts of...

Page 20: ...rvice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this I...

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