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and (1) 3/8” - 16 hex nut. Repeat for other side. Remove nail that was temporally holding the 

top section in position.

IMPORTANT: 

FAILURE TO REMOVE NAIL BEFORE ATTEMPTING TO RAISE DOOR COULD 

CAUSE PERMANENT DAMAGE TO TOP SECTION.

Adjusting Top Fixtures

 

19

 

NOTE:

 Depending on your door, you may have Top Fixture Bases and Top Fixture Slides or 

you may have Top Fixture Assemblies. Refer to Package Contents / Breakdown Of Parts, to 

determine which Top Fixtures you have.
With horizontal tracks installed, you can now adjust the top fixtures. Vertically align the top 

section of the door with the lower sections. Once aligned, position the top fixture slide, out 

against the horizontal track. Maintaining the slide’s position, tighten the 5/16” - 18 hex nuts 

to secure the top fixture slide to the top fixture base. Repeat for other side.
Next remove the nail(s) that was temporarily holding the top section in place, installed in step, 

Top Section. 

IMPORTANT: 

FAILURE TO REMOVE NAIL(S) BEFORE ATTEMPTING TO RAISE DOOR COULD 

CAUSE PERMANENT DAMAGE TO TOP SECTION.
Depending on which top fixture was supplied with your door, lock the top fixture slide to 

the top fixture base using (1) 1/4” - 20 x 9/16” track bolt and (1) 1/4” - 20 flange hex nut 

through any two aligning holes in the top fixture slide / top fixture base. Repeat for other side.

NOTE:

 Refer to your windload specification sheet to determine if pushnuts are required.

Install the pushnuts by placing a pushnut onto the end of each track roller stem and sliding 

it toward the graduated end hinge or top fixture. Leave at least 1/4” of space between the 

pushnut and top fixture.

COUNTERBALANCE 

INSTALLATION INSTRUCTIONS

Attaching End Bearing Brackets

 

20

 

IMPORTANT: 

RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE BUILDING 

LOOKING OUT.

WARNING 

INSTALL END BEARING BRACKETS TO SOLID STRUCTURAL MEMBERS 

ONLY. DO NOT INSTALL OVER DRY WALL OR PANELING. FAILURE TO 

INSTALL END BEARING BRACKETS TO SOLID STRUCTURAL MEMBERS 

CAN CAUSE SEVERE OR FATAL INJURY.

WARNING 

FAILURE TO USE PROPER NUMBER OF FASTENERS CAN RESULT IN 

SUDDEN SPRING TENSION RELEASE, CAUSING SEVERE OR FATAL 

INJURY.

NOTE:

 Spring pads must be securely anchored before proceeding, as shown. The pads must 

be flush with the jambs.

IMPORTANT: 

RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE BUILDING 

LOOKING OUT.

NOTE:

 End bearing brackets are right hand and left hand.

Attach the left hand end bearing bracket through either the end bearing bracket’s upper or 

lower slots to the left hand horizontal track angle using (2) 3/8” - 16 x 3/4" truss head bolts 

and (2) 3/8” - 16 nuts.

IMPORTANT: 

THE END BEARING BRACKET’S LOWER SLOTS ARE USED ON DOORS WITH 

12” RADIUS TRACK; THE UPPER SLOTS ARE USED ON DOORS WITH 15” RADIUS TRACK.

SECURE THE END BEARING BRACKET TO THE JAMB USING ONE OF THE FOLLOWING 

SCENARIOS LISTED BELOW:

For wood jambs, using (3) 5/16” x 1-5/8” lag screws. 

NOTE:

 Prior to fastening end bearing brackets into the door jamb, pilot drill using a 

3/16” drill bit.
For steel jambs, using (3) 5/16” x 1” self drilling screws.
For pre-cast concrete, using (3) 3/8” x 3” sleeve anchors (not supplied).

NOTE:

 Products being installed to pre-cast or block must use a 3/8” x 3” sleeve anchor to 

attach the end bearing brackets to the building, as shown. Use the slots in the end bearing 

bracket as a drill template and drill a 3/8” hole (3-1/2” deep) and secure to anchor.

WARNING 

DO NOT USE SLEEVE ANCHORS ON HOLLOW BLOCK.

Repeat the same process for the right hand side.

(2) 3/8”-16

Hex nuts

(2) 3/8”-16 x 3/4”

Truss head bolts

Left end 

bracket

Upper slot

Lower slots

Horizontal 

track angle

(3) 5/16” x 1-5/8” 

Lag screws

Wall 

angle

NOTE:

 This illustration shows 15” radius track with lag screws to Wood Jambs.

(2) 3/8”-16

Hex nuts

(2) 3/8”-16 x 3/4”

Truss head bolts

Left end 

bracket

Upper 

slot

Lower slots

Horizontal 

track angle

(3) (Steel Jambs) 

5/16” x 1”

Self drilling screws

NOTE:

 This illustration shows 15” radius track with self drilling screws to Steel.

Wall 

angle

(3) (Pre-cast 

concrete) 3/8” x 4”

Sleeve anchors (not 

supplied)

NOTE:

 This illustration shows 15” radius track with anchors to Concrete.

(2) 3/8”-16

Hex nuts

(2) 3/8”-16 x 3/4”

Truss head bolts

Left end 

bracket

Upper slot

Lower slots

Horizontal 

track angle

Wall 

angle

Attaching Center Bracket to Wall

 

21

 

NOTE:

 Refer to Package Contents / Breakdown of Parts, to determine which Center 

Bracket(s) came with your door.

NOTE:

 When attaching the center bracket(s) to the spring pads, it has to be at the same 

elevation as the bearing in the end bearing brackets.

NOTE:

 Additional center brackets may be required for doors with coupler assembly. Refer to 

Package Contents / Breakdown of Parts, to determine if you have a coupler assembly.

NOTE:

 If your door came with (4) or more springs, each of the outer springs mounting 

surface will need to be a minimum of 3” wide.

NOTE:

 If needed, measure the diameter of your springs. If you have a one piece shaft with 

3-3/4” or larger diameter springs, they do not share center brackets and do not have a 

coupler assembly.
First, locate the center of the door. Mark a vertical pencil line on the mounting surface above 

the door, at the center. Measure from the center of the bearing, in one of the end bearing 

brackets, downwards, to the top the door. Using that measurement, measure that distance 

upwards from the top of the door to the mounting surface and mark a horizontal pencil line 

which intersects the vertical pencil line.

NOTE:

 On some single spring doors, the spring can be longer than half the opening width. If 

your spring is longer, then the center bracket must be mounted off center for the spring to fit 

properly. Measure spring length adding room for spring growth during winding, to determine 

appropriate center bracket location.

NOTE:

 Depending on the construction, different fasteners must be used.

FOR WOOD CONSTRUCTION:

 Align the edge of the center bracket with the vertical pencil 

line and the center of the center bracket with the horizontal pencil line; this is to ensure the 

torsion shaft is level between the center and end bearing brackets. Attach the center bracket 

to the mounting surface, using 5/16” x 1-5/8” lag screws.

NOTE:

 Drill 3/16” pilot holes into header for the lag screws.

FOR STEEL CONSTRUCTION:

 Secure each center bracket using (4) 5/16” x 1” self-drilling 

and tapping screws, as shown.

FOR PRE-CAST CONSTRUCTION:

 Secure each center bracket using (2) 1/2” x 3” sleeve 

7

Summary of Contents for ThermoMark 5255

Page 1: ...structions 7 Maintenance 14 Cleaning Your Garage Door 14 Painting Your Garage Door 14 Operation And Maintenance 14 Warranty 15 Wayne Dalton a division of Overhead Door Corporation Models ThermoMark 51...

Page 2: ...t information 18 For windloaded doors the wind performance is achieved via the entire door system and component substitution is not authorized without express permission by Wayne Dalton NOTE It is rec...

Page 3: ...eft Hand and Right Hand Torsion Springs As Required I9 Counterbalance Lift Cables J REAR BACK HANGS J1 Left and Right Hand Rear Back Hangs Assemblies J2 Left and Right Hand Rear Center Back Hang Assem...

Page 4: ...on the left hand side attach the left hand bottom corner bracket to the left corner of the bottom section mak ing sure it is seated to the edges of the end cap using 1 4 14 x 7 8 self drilling screws...

Page 5: ...p fixture base using 1 5 16 18 x 3 4 carriage bolt and 1 5 16 18 hex nut Starting on the left hand side align the lip of the top fixture base on top of the corner of the top section and even with the...

Page 6: ...ghten all the track bolts and nuts Repeat for other side Attaching Drawbar Operator Bracket 17 NOTE If you don t have a drawbar operator bracket then skip this step Refer to Illustrations shown below...

Page 7: ...anchors not supplied NOTE Products being installed to pre cast or block must use a 3 8 x 3 sleeve anchor to attach the end bearing brackets to the building as shown Use the slots in the end bearing b...

Page 8: ...IONS ARE NOT APPLICABLE FOR A SPAN GREATER THAN 84 Maximum Door Size 9 0 x 9 0 Maximum Door Weight 210 lb Cut perforated angle 1 5 8 x 2 3 8 x 11 GA to Dim Y Thru bolt top and bottom of angle to each...

Page 9: ...cone left hand side Right hand cable drum black Left hand cable drum red Center bearing Left wound black winding cone right hand side Left wound black winding cone right hand side Center bearing Cent...

Page 10: ...TAG S SUPPLIED MUST BE SECURELY ATTACHED TO THE STATIONARY SPRING CONE S IN PLAIN VIEW SHOULD A REPLACEMENT SPRING WARNING TAG BE REQUIRED CONTACT WAYNE DALTON FOR FREE REPLACEMENTS FOR SPRINGS UP TO...

Page 11: ...e middle of the two center bearing brackets loosen the 3 3 8 16 x 1 3 4 hex head screws and the 3 3 8 16 nylon hex lock nuts from the coupler assembly if applicable Rotate the left hand drum and torsi...

Page 12: ...ft tighten screws one full turn HIGH SPRING TENSION CAN CAUSE SERIOUS INJURY OR DEATH DO NOT adjust repair or remove springs or parts to which springs are connected such as steel brack ets cables wood...

Page 13: ...SE DOOR COULD FALL RESULTING IN SEVERE OR FATAL INJURY NOTE Doors heights over 8 0 or door widths over 11 0 require an additional set of rear center back hangs to be installed and located at the middl...

Page 14: ...use of detergents containing greater than 0 5 phosphate is not recommended for use in general cleaning of garage doors NOTE Be sure to clean behind weatherstrips on both sides and top of door CAUTION...

Page 15: ...art with the door in the fully closed position Lift the door to check its balance Adjust Extension spring s if door lifts by itself hard to pull down or if door is difficult to lift easy to pull down...

Page 16: ...to contact a customer service representative They will be happy to handle any questions that you may have Thank you for your purchase After installation is complete leave this Installation Instruction...

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