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23

Tools Needed:

Tools Needed:

Please Do Not Return This Product To The Store. 

Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your 

local yellow pages/business listings or go to the 

Find a Dealer

 section online at 

www.wayne-dalton.com

INST

All

ATION

Cable 

Drum

 

No space between

 Ratchet 

Pawl and

 Cable 

Dru

indi

cates

 engagemen

t

Cable 

Drum

 

Ratche

t Pawl

ENGAGED SIDE VI

EW

No space b

etween

 

Ratchet Pawl and 

Cable 

Drum

 

 ENGAGED 

UND

ERNE

ATH V

IEW

Space

 between

 Ratche

t Pawl

 

and Cable 

Dru

non-

indicates 

engag

ement

Cable 

Drum

 

Ratche

t Pawl

DISENGAGED

 SIDE VIEW

No space bet

ween

 

Ratchet Pawl and 

DISENG

AGE

D UND

ERNE

ATH 

VIEW

UPP

ER POSITIO

N

LOW

ER PO

SITI

ON

LOWER 

POSITION SI

DE VIEW

UPP

ER POSITION SIDE VI

EW

Ratchet Pawl in Lowe

r Posit

ion 

Ratch

et Pawl in Upper Po

sition

 

Use

 these 

Illust

ration

, in co

njunct

ion with th

e Inst

ruct

ions 

on the 

other

 side of

 

this labe

l.

WAR

NING

Rac

het Br

acket is un

der

EXTRE

ME SPRING

 

TENSIO

N

.

To avoid 

poss

ible se

vere or

fata

l injury

DO

 NO

T

 rem

ove

fasten

ers 

from

 ratchet bracket

unt

il spring(

s) ar

e fully

wnw

ound.

To safely unwi

nd spr

ing(s)

 

read

and 

follow 

the 

direc

tion

s in 

the 

installati

on 

inst

ructio

ns/owne

rs 

manual.

DO NOT 

REM

OVE THIS 

TAG

.

RIGhT END 

bRaCkET

RaTChET WhEEl 

(TEETh POINTING 

uPWaRDs)

Cable D

rum 

No spa

ce betw

een Ratc

het 

Pawl an

d Cable

 Drum 

indicate

s engag

ement

Cable D

rum 

Ratchet 

Pawl

ENGAG

ED SID

E VIEW

No spac

e betw

een 

Ratchet

 Pawl a

nd 

Cable D

rum 

 ENGAG

ED UND

ERNEA

TH VIE

W

Space 

between

 Ratche

t Pawl 

and Cab

le Drum

 

non-ind

icates e

ngagem

ent

Cable D

rum 

Ratchet

 Pawl

DISENG

AGED S

IDE VIE

W

No spac

e betwe

en 

Ratchet 

Pawl an

DISENG

AGED 

UNDER

NEATH

 VIEW

UPPER

 POSITIO

N

LOWER

 POSIT

ION

LOWER

 POSITIO

N SIDE V

IEW

UPPER

 POSITIO

N SIDE VI

EW

Ratchet 

Pawl in

 Lower P

osition 

Ratche

t Pawl in

 Upper P

osition

 

Use 

these 

Illustra

tion, in 

conjunc

tion wi

th the In

stru

ctions on th

e other 

side o

this labe

l.

WARNIN

G

Rachet Br

acket is

 und

er

EXT

REME 

SPR

ING 

TENS

ION

.

To avoi

d po

ssible se

vere o

r

fata

l injury

DO NO

T

 rem

ove

fasteners

 from

 ratc

het 

bracke

t

until sp

ring

(s) are f

ully

wnwound.

To sa

fely unwi

nd spr

ing(s

read

and 

follow t

he di

rectio

ns in t

he 

install

ation 

instruc

tions/owner

manual.

DO NOT 

REMOVE TH

IS TAG

.

 5/16” x 1-5/8”

hEx hEaD laG

5/16”-18 x 3/4” 

CaRRIaGE bOlT

5/16”-18 hEx NuT

blaCk TOOTh

End brackets Continued...

23

CENTER 

bRaCkET 

bushING 

assEMbly

(2) 5/16” x 1-5/8” 

hEx hEaD laG 

sCREWs

NOTE: 

If you are not installing the 

i

drive

®

 opener on your garage door, you 

must install the center bracket bushing 
assembly, follow these instructions. 

To locate the center bracket, mark the 
header halfway between the flagangles 
and level the TorqueMaster

®

 spring tube. 

Drill 3/16” pilot holes into header for the 
lag screws. fasten the metal bracket to 
the header using (2) 5/16” x 1-5/8”  lag 
screws.

Securing Center bracket 

Assembly 

Power Drill

3/16” Drill bit

7/16” socket 

Driver

step ladder

Summary of Contents for TORQUEMASTER 6100

Page 1: ...instructions carefully before attempting installation If in question about any of the procedures do not perform the work Instead have a trained door systems technician do the installation or repairs C...

Page 2: ...d wider should be installed by two persons to avoid possible injury 6 Operate door ONLY when it is properly adjusted and free from obstructions 7 If a door becomes hard to operate inoperative or is da...

Page 3: ...es 21 15 16 or 80 as required u bars as required Q I Jamb Brackets As Required 2 3 8 16 Hex Nuts End Brackets 1 Right 1 Left W ARNIN G Ra ch et Bra cke t is un de r EX TR EM E SP RIN G TE NS IO N To a...

Page 4: ...bels Astragal Warning label Warning labels Hinges are always pre attached at the top of each section except top section The bottom section can be identified by the factory attached bottom astragal and...

Page 5: ...s Safety Glasses Step Ladder PRE INSTALLATION vice grips Vice clamps Gloves 2 Saw Horses Hammer Removing An Existing Door IMPORTANT Counterbalance spring tension must always be released before any att...

Page 6: ...headroom applications the jambs should extend to the ceiling height Minimum side clearance required from the opening to the wall is 3 1 2 89 mm IMPORTANT Closely inspect jambs header and mounting sur...

Page 7: ...NLOCKED QUICK INSTALL TAB LOCKED FLAGANGLE VERTICAL TRACK 1 left hand track and flagangle right hand track and flagangle FLAGANGLE VERTICAL TRACK INSTALLATION Installation Begin the installation of th...

Page 8: ...CK hole hole tabs key slot 3 horizontal TRACK tabs horizontal TRACK horizontal angle Attaching Fully Adjustable Flagangles to Vertical Track None 2 NOTE If quick install flagangles were installed in S...

Page 9: ...a 1 4 20 x 9 16 track bolt and nut None JBUS JAMB BRACKET 1 4 20 X 9 16 track bolt 1 4 20 flanged hex nut 4 left side shown right side shown Twistlock TABS Top hole Bottom hole Middle hole quick insta...

Page 10: ...Bar over the top rib of the bottom section with the eight pre punched holes facing up Center U Bar left to right on section Attach the U Bar at each end through the bottom flange with 1 1 4 14 x 7 8...

Page 11: ...Handle Placement reference on single wide doors On single doors locate and mark the horizontal and vertical center on the bottom rail of the bottom section Center the pull handle using the vertical an...

Page 12: ...sly made center line mark Measure the height of the panel Divide that measurement in half and mark a horizontal line intersecting the vertical line s previously marked Measure up 3 7 8 from the inters...

Page 13: ...ng of roller slide on U bars Place roller slides on the sections as follows Lock Section second section use the second set of holes Intermediate Section Third section use the third set of holes Fasten...

Page 14: ...ilot holes into the jambs for the lag screws Loosely fasten jamb brackets and flagangle to the jamb using 5 16 x 1 5 8 lag screws Tighten lag screw securing bottom jamb bracket to jamb to maintain 5 8...

Page 15: ...d and fasten center hinges first and end hinges last with 1 4 14 x 5 8 self tapping screws Repeat for other section s except top section IMPORTANT Push hold the hinge leaf against section while securi...

Page 16: ...s and nuts Note Install the track bolts as far apart as possible as shown when fastening the top bottom halves together NOTE For retro fit applications the adjustable operator bracket must be aligned...

Page 17: ...e top section Now flip up hinge leafs hold tight against section and fasten center hinges first and end hinges last Refer to Step 12 Position flagangle between 1 11 16 43 mm to 1 3 4 44 mm from the ed...

Page 18: ...ING SEVERE OR FATAL INJURY Level the horizontal track assembly and bolt the horizontal angle to the slot in the flagangle using 1 3 8 16 x 3 4 truss head bolt and 1 3 8 16 hex nut Repeat for other sid...

Page 19: ...20 x 9 16 track bolts and 2 1 4 20 flange hex nuts DO NOT RAISE DOOR UNTIL HORIZONTAL TRACKS ARE SE CURED AT REAR AS OUTLINED IN STEP 28 OR DOOR COULD FALL FROM OVERHEAD POSI TION CAUSING SEVERE OR FA...

Page 20: ...he floor inside garage in front of the door with the labeled end to the left LABELED END TorqueMaster Spring Tube None 19 18 Adjusting Top Roller Slide With horizontal tracks installed you can now adj...

Page 21: ...er Spring Tube TorqueMaster Spring Tube CENTER BRACKET BUSHING INSTALLATION 21 IMPORTANT RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE GARAGE LOOKING OUT Drum wraps are identified as right...

Page 22: ...n identify the right hand end bracket by the disconnect cable guide hole in the top of the bracket Beginning with either side slide the end bracket onto the winding shaft so that the grooves in the ra...

Page 23: ...l and Cable Drum indica tes engag emen t Cable Drum Ratch et Pawl ENGA GED SIDE VIEW No space betwe en Ratch et Pawl and Cable Drum ENGA GED UNDE RNEA TH VIEW Space betwe en Ratch et Pawl and Cable Dr...

Page 24: ...ing Winding Track Vice Clamps WARNING 24 place vice clamps above 3rd Roller Check to ensure the cable is aligned and seated in the first and second groove of the cable drum Snug the set screw and then...

Page 25: ...on the winding shaft IMPORTANT pawl knob must be in upper position to add remove required number of spring turns After 2 3 turns remove the ratchet wrench and adjust the cable on the left side Ensure...

Page 26: ...ing the black tooth on the ratchet wheel or the mark on the winding shaft Rotate the winding shaft to the required number of turns for your door Then return to the right hand side and wind the right h...

Page 27: ...parallel to the door within 3 4 maximum of door edge Keep horizontal track parallel and within 3 4 maximum of door edge otherwise door could fall resulting in severe or fatal injury IMPORTANT DO NOT S...

Page 28: ...tension Release the pawl to allow it to engage with the ratchet wheel important BE PREPARED TO HOLD THE FULL TENSION OF THE SPRING Important DO NOT ADD OR REMOVE MORE THAN 1 SPRING TURNS 1 SPRING TURN...

Page 29: ...PERSON IS UNAWARE OF THE SLACK CABLES AND THE ENGAGED TORQUEMASTER PLUS SAFETY SYSTEM AND ACTIVATES THE MIS ADJUSTED OPENER DAMAGE WILL LIKELY OCCUR TO THE DOOR AND OPENER THE POTENTIAL ALSO EXISTS T...

Page 30: ...system is engaged see illustration 2 Disengage the opener if installed by pulling or placing the emergency disconnect in the manual operated position 3 With assistance raise the door to the fully open...

Page 31: ...inding or making adjustments to the springs ensure you re winding in the proper direction as stated in the Installation Instructions Otherwise the spring fittings may release from spring if not wound...

Page 32: ...oximately 1 8 from the section edge IMPORTANT side locks must be removed or made inoperative in the unlocked position if an operator is installed on the door NOTE After completing this step continue w...

Page 33: ...FATAL INJURY 1 Install operator rail 1 2 to 1 1 2 13 38 mm above high arc of top section of the door 2 Mount operator to ceiling so that 1 to 1 1 2 25 38 mm clearance is maintained between trolley rai...

Page 34: ...on the surface must be removed or paint peeling flaking will result To remove this wax it will be necessary to lightly scuff the surface with a fine steel wool pad saturated with soapy water A final w...

Page 35: ...r Painting the wood surfaces with at least 2 coats of finish paint over the primer Follow paint manufacture s label directions completely for all coatings Once finished remove painter s tape and touch...

Page 36: ...ure to properly maintain the door or attempt to use the door its components or related products for other than its intended purpose and its customary usage This Limited Warranty does not cover ordinar...

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