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Please Do Not Return This Product To The Store. 

Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your 

local yellow pages/business listings or go to the 

Find a Dealer

 section online at 

www.wayne-dalton.com

lifetime limited Warranty

Model 6100

 

subject to the terms and conditions contained in this lifetime limited Warranty, Wayne-Dalton Corp. (“Manufacturer”) warrants the steel sec-

tions of the door, which is described at the top of this page, for as long as you own the door against:

 

(i) 

The door becoming inoperable due to rust-through of the steel skin from the core of the door section, due to cracking, splitting, or  

 

 

other deterioration of the steel skin, or due to structural failure caused by separation or degradation of the foam insulation.

 

(ii) 

Peeling of the original paint on the door as a result of a defect in the original paint or in the application of the original paint  

 

 

 

coating, in cases where the door sections and the original paint:  (a) have not been subjected to adverse atmospheric conditions    

 

 

or contaminates (such as salt water or other marine environment, or to toxic or abrasive substances, including those in the air);     

 

 

(b) have been maintained in compliance with Manufacturer’s recommendations; and  (c) have not been subject to physical abrasion,  

 

 

impacted by a hard object, or punctured (including without limitation “paint rub” occurring in metal to metal contact and movement). 

 

The Manufacturer warrants the factory applied wood overlay of the above-described door, against defects in material and workmanship for a

period of 

ONE (1) yEAR

 from the date of installation, provided all exterior surfaces and edges of the wood overlay are properly painted according to 

Wayne-Dalton Corp.’s Maintenance and Painting Instructions found in your Installations Instructions and Owner’s Manual. bowing, checking and/ or crack-

ing of the door overlay components is not considered a defect, but is an uncontrollable characteristic of wood.

 

The Manufacturer warrants the garage door hardware (except springs) and the tracks of the above-described door, for as long as you own the 

door, against defects in material and workmanship, subject to all the terms and conditions below.

 

The Manufacturer warrants those component parts of the door not covered by the preceding provisions of this lifetime limited Warranty 

against defects in material and workmanship for a period of 

ONE (1) yEAR

 from the date of installation.

 

The Manufacturer warrants the factory-applied finish and the factory attached Decatrim against fading and cosmetic changes from the time 

of installation for 

TWO (2) yEARS

.  If the sectional steel portion of door is re-stained or re-painted, the 

TWO (2) yEARS

 warranty for the factory-applied 

finish is void. The Model 6100 factory attached Decatrim is warranted against warping, peeling, chalking, or delamination from the time of installation for 

TWO (2) yEARS

.

 

after a period of 

TWENTy (20) yEARS

, from time of installation, replacement of lifetime limited Warranty materials will be pro-rated at 50 per 

cent of Manufacturer’s published list pricing at time of claim, and you must pay this amount.

 

This limited Warranty is extended only to the person who purchased the product and continues to own the premises (where the door is 

installed) as his/her primary residence (“buyer”).  This limited Warranty does not apply to residences other than primary, or to commercial or industrial 

installations, or to installations on rental property (even when used by a tenant as a residence). This limited Warranty is not transferable to any other 

person (even when the premises is sold), nor does it extend benefits to any other person. as a result this limited Warranty does NOT apply to any person 

who purchases the product from someone other than an authorized Wayne-Dalton dealer or distributor.

 

The Manufacturer will not be responsible for any damage attributable to improper storage, improper installation, or any alteration of the door or 

its components, abuse, damage from corrosive fumes or substances, salt spray or saltwater air, fire, acts of God, failure to properly maintain the door, or 

attempt to use the door, its components or related products for other than its intended purpose and its customary usage. This limited Warranty does not 

cover ordinary wear. This limited Warranty will be voided if the original finish is painted over, unless Manufacturer’s preparation and painting instructions 

are followed explicitly. This limited Warranty will be voided if any holes are drilled into the door, other than those specified by the Manufacturer.

 

ThIs lIMITED WaRRaNTy COVERs a CONsuMER PRODuCT as DEfINED by ThE MaGNusON-MOss aCT. NO WaRRaNTIEs, ExPREss OR 

IMPlIED (INCluDING buT NOT lIMITED TO ThE WaRRaNTy Of MERChaNTabIlITy OR fITNEss fOR a PaRTICulaR PuRPOsE) WIll ExTEND bEyOND ThE 

TIME PERIOD sET fORTh IN 

UNDERSCORED bOlD FACE TyPE

 IN ThIs lIMITED WaRRaNTy, abOVE.

 

• 

Some States do not allow limitations on how long an implied warranty lasts, so the above limitations may not apply to you.

 

any claim under this limited Warranty must be made in writing, within the applicable warranty period, to the dealer from which the product 

was purchased. unless the dealer is no longer in business, a written claim to the Manufacturer will be the same as if no claim had been made at all.

 

at the Manufacturer’s option, a service representative may inspect the product on site, or buyer may be required to return the product to the 

Manufacturer at buyer’s expense.  buyer agrees to cooperate with any representative of the Manufacturer and to give such representative full access to 

the product with the claimed defect and full access to the location of its installation.

 

If the Manufacturer determines that the claim is valid under the terms of this limited Warranty, the Manufacturer will repair or replace the 

defective product.  The decision about the manner in which the defect will be remedied will be at the discretion of the Manufacturer, subject to applicable 

law. ThE REMEDy WIll COVER ONly MaTERIal. ThIs lIMITED WaRRaNTy DOEs NOT COVER OThER ChaRGEs, suCh as fIElD sERVICE labOR fOR 

REMOVal, INsTallaTION, PaINTING, shIPPING, ETC.

 

any repairs or replacements arranged by Manufacturer will be covered by (and subject to) the terms, conditions, limitations and exceptions of 

this limited Warranty; provided, however, that the installation date for the repaired or replaced product will be deemed to be the date the original product 

was installed, and this limited Warranty will expire at the same time as if there had been no defect. If a claim under this limited Warranty is resolved in a 

manner other than described in the immediately preceding paragraph, then neither this limited Warranty nor any other warranty from the Manufacturer 

will cover the repaired or replaced portion of the product.

 

ThE REMEDIEs fOR ThE buyER DEsCRIbED IN ThIs lIMITED WaRRaNTy aRE ExClusIVE and take the place of any other remedy. The liability 

of the Manufacturer, whether in contract or tort, under warranty, product liability, or otherwise, will not go beyond the Manufacturer’s obligation to repair or 

replace, at its option, as described above. ThE MaNufaCTuRER WIll NOT uNDER aNy CIRCuMsTaNCEs bE lIablE fOR sPECIal, INCIDENTal, OR CON-

sEquENTIal DaMaGEs, including (but not limited to) damage or loss of other property or equipment, personal injury, loss of profits or revenues, business 

or service interruptions, cost of capital , cost of purchase or replacement of other goods, or claims of third parties for any of the foregoing. 

 

• 

Some States do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion    

 

 

may not apply to you.

 

No employee, distributor, dealer, representative, or other person has the authority to modify any term or condition contained in this limited War-

ranty or to grant any other warranty on behalf of or binding on the Manufacturer, and anyone’s attempt to do so will be null and void.

 

buyer should be prepared to verify the date of installation to the satisfaction of the Manufacturer.

 

The rights and obligations of the Manufacturer and buyer under this limited Warranty will be governed by the laws of the state of Ohio, usa, to 

the extent permitted by law.

 

• 

This Limited Warranty gives you specific legal rights and you may also have other rights, which may vary from State to State.

Summary of Contents for TORQUEMASTER 6100

Page 1: ...instructions carefully before attempting installation If in question about any of the procedures do not perform the work Instead have a trained door systems technician do the installation or repairs C...

Page 2: ...d wider should be installed by two persons to avoid possible injury 6 Operate door ONLY when it is properly adjusted and free from obstructions 7 If a door becomes hard to operate inoperative or is da...

Page 3: ...es 21 15 16 or 80 as required u bars as required Q I Jamb Brackets As Required 2 3 8 16 Hex Nuts End Brackets 1 Right 1 Left W ARNIN G Ra ch et Bra cke t is un de r EX TR EM E SP RIN G TE NS IO N To a...

Page 4: ...bels Astragal Warning label Warning labels Hinges are always pre attached at the top of each section except top section The bottom section can be identified by the factory attached bottom astragal and...

Page 5: ...s Safety Glasses Step Ladder PRE INSTALLATION vice grips Vice clamps Gloves 2 Saw Horses Hammer Removing An Existing Door IMPORTANT Counterbalance spring tension must always be released before any att...

Page 6: ...headroom applications the jambs should extend to the ceiling height Minimum side clearance required from the opening to the wall is 3 1 2 89 mm IMPORTANT Closely inspect jambs header and mounting sur...

Page 7: ...NLOCKED QUICK INSTALL TAB LOCKED FLAGANGLE VERTICAL TRACK 1 left hand track and flagangle right hand track and flagangle FLAGANGLE VERTICAL TRACK INSTALLATION Installation Begin the installation of th...

Page 8: ...CK hole hole tabs key slot 3 horizontal TRACK tabs horizontal TRACK horizontal angle Attaching Fully Adjustable Flagangles to Vertical Track None 2 NOTE If quick install flagangles were installed in S...

Page 9: ...a 1 4 20 x 9 16 track bolt and nut None JBUS JAMB BRACKET 1 4 20 X 9 16 track bolt 1 4 20 flanged hex nut 4 left side shown right side shown Twistlock TABS Top hole Bottom hole Middle hole quick insta...

Page 10: ...Bar over the top rib of the bottom section with the eight pre punched holes facing up Center U Bar left to right on section Attach the U Bar at each end through the bottom flange with 1 1 4 14 x 7 8...

Page 11: ...Handle Placement reference on single wide doors On single doors locate and mark the horizontal and vertical center on the bottom rail of the bottom section Center the pull handle using the vertical an...

Page 12: ...sly made center line mark Measure the height of the panel Divide that measurement in half and mark a horizontal line intersecting the vertical line s previously marked Measure up 3 7 8 from the inters...

Page 13: ...ng of roller slide on U bars Place roller slides on the sections as follows Lock Section second section use the second set of holes Intermediate Section Third section use the third set of holes Fasten...

Page 14: ...ilot holes into the jambs for the lag screws Loosely fasten jamb brackets and flagangle to the jamb using 5 16 x 1 5 8 lag screws Tighten lag screw securing bottom jamb bracket to jamb to maintain 5 8...

Page 15: ...d and fasten center hinges first and end hinges last with 1 4 14 x 5 8 self tapping screws Repeat for other section s except top section IMPORTANT Push hold the hinge leaf against section while securi...

Page 16: ...s and nuts Note Install the track bolts as far apart as possible as shown when fastening the top bottom halves together NOTE For retro fit applications the adjustable operator bracket must be aligned...

Page 17: ...e top section Now flip up hinge leafs hold tight against section and fasten center hinges first and end hinges last Refer to Step 12 Position flagangle between 1 11 16 43 mm to 1 3 4 44 mm from the ed...

Page 18: ...ING SEVERE OR FATAL INJURY Level the horizontal track assembly and bolt the horizontal angle to the slot in the flagangle using 1 3 8 16 x 3 4 truss head bolt and 1 3 8 16 hex nut Repeat for other sid...

Page 19: ...20 x 9 16 track bolts and 2 1 4 20 flange hex nuts DO NOT RAISE DOOR UNTIL HORIZONTAL TRACKS ARE SE CURED AT REAR AS OUTLINED IN STEP 28 OR DOOR COULD FALL FROM OVERHEAD POSI TION CAUSING SEVERE OR FA...

Page 20: ...he floor inside garage in front of the door with the labeled end to the left LABELED END TorqueMaster Spring Tube None 19 18 Adjusting Top Roller Slide With horizontal tracks installed you can now adj...

Page 21: ...er Spring Tube TorqueMaster Spring Tube CENTER BRACKET BUSHING INSTALLATION 21 IMPORTANT RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE GARAGE LOOKING OUT Drum wraps are identified as right...

Page 22: ...n identify the right hand end bracket by the disconnect cable guide hole in the top of the bracket Beginning with either side slide the end bracket onto the winding shaft so that the grooves in the ra...

Page 23: ...l and Cable Drum indica tes engag emen t Cable Drum Ratch et Pawl ENGA GED SIDE VIEW No space betwe en Ratch et Pawl and Cable Drum ENGA GED UNDE RNEA TH VIEW Space betwe en Ratch et Pawl and Cable Dr...

Page 24: ...ing Winding Track Vice Clamps WARNING 24 place vice clamps above 3rd Roller Check to ensure the cable is aligned and seated in the first and second groove of the cable drum Snug the set screw and then...

Page 25: ...on the winding shaft IMPORTANT pawl knob must be in upper position to add remove required number of spring turns After 2 3 turns remove the ratchet wrench and adjust the cable on the left side Ensure...

Page 26: ...ing the black tooth on the ratchet wheel or the mark on the winding shaft Rotate the winding shaft to the required number of turns for your door Then return to the right hand side and wind the right h...

Page 27: ...parallel to the door within 3 4 maximum of door edge Keep horizontal track parallel and within 3 4 maximum of door edge otherwise door could fall resulting in severe or fatal injury IMPORTANT DO NOT S...

Page 28: ...tension Release the pawl to allow it to engage with the ratchet wheel important BE PREPARED TO HOLD THE FULL TENSION OF THE SPRING Important DO NOT ADD OR REMOVE MORE THAN 1 SPRING TURNS 1 SPRING TURN...

Page 29: ...PERSON IS UNAWARE OF THE SLACK CABLES AND THE ENGAGED TORQUEMASTER PLUS SAFETY SYSTEM AND ACTIVATES THE MIS ADJUSTED OPENER DAMAGE WILL LIKELY OCCUR TO THE DOOR AND OPENER THE POTENTIAL ALSO EXISTS T...

Page 30: ...system is engaged see illustration 2 Disengage the opener if installed by pulling or placing the emergency disconnect in the manual operated position 3 With assistance raise the door to the fully open...

Page 31: ...inding or making adjustments to the springs ensure you re winding in the proper direction as stated in the Installation Instructions Otherwise the spring fittings may release from spring if not wound...

Page 32: ...oximately 1 8 from the section edge IMPORTANT side locks must be removed or made inoperative in the unlocked position if an operator is installed on the door NOTE After completing this step continue w...

Page 33: ...FATAL INJURY 1 Install operator rail 1 2 to 1 1 2 13 38 mm above high arc of top section of the door 2 Mount operator to ceiling so that 1 to 1 1 2 25 38 mm clearance is maintained between trolley rai...

Page 34: ...on the surface must be removed or paint peeling flaking will result To remove this wax it will be necessary to lightly scuff the surface with a fine steel wool pad saturated with soapy water A final w...

Page 35: ...r Painting the wood surfaces with at least 2 coats of finish paint over the primer Follow paint manufacture s label directions completely for all coatings Once finished remove painter s tape and touch...

Page 36: ...ure to properly maintain the door or attempt to use the door its components or related products for other than its intended purpose and its customary usage This Limited Warranty does not cover ordinar...

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