background image

Wayne Dalton highly recommends that you read and fully understand 
the Installation Instructions and Owner’s Manual before you attempt this 
installation.

To avoid possible injury, read the enclosed instructions carefully before 
installing and operating the garage door. Pay close attention to all 
warnings and notes. After installation is complete, fasten this manual 
near garage door for easy reference.

DEFINITION OF DOOR HEIGHTS:

1. Door Heights less than or equal to 8’0” (< = 8’0”) are considered 
Standard Lift Applications.

The complete Installation Instructions and Owner’s Manual are available at no 

charge from:
Wayne Dalton, a Division Of Overhead Door Corporation,
P.O. Box 67, Mt. Hope, OH., 44660, Or Online At 

www.Wayne-Dalton.com.

IMPORTANT NOTICES!

©Copyright 2014

REV6_03/27/2014

Part Number

T a b l e   O f   C o n t e n t s

346804

PLEASE DO NOT RETURN THIS PRODUCT 

TO THE STORE

Please Do Not Return This Product To The 
Store. Please call 1-866-569-3799 (Press 
Option 1) and follow the prompts to contact 
the appropriate customer service agent. They 
will be happy to handle any questions that 
you may have.

Pre-Installation 2

Important Safety Instructions 

2

Tools Required 

2

Package Contents 

2

Door Section Identification 

3

Removing an Existing Door 

3

Preparing the Opening 

3

Parts Breakdown 

5

Installation 6
Optional Installation 

16

TorqueMaster

®

 Plus Reset Instructions 

16

Door Arm Hookup 

16

Inside Lock 

16

Pull Down Rope 

17

Maintenance 18

Cleaning Your Garage Door 

18

Painting Your Garage Door 

18

Operation And Maintenance 

18

Warranty 20

Wayne Dalton, a Division Of Overhead Door Corporation

6100

T

o r q u e

M

a s T e r

®

  P

l u s

I

nsTallaTIon

 I

nsTrucTIons

 a

nd

 o

wner

s

 M

anual

MH

s

Tandard

 l

IfT

Summary of Contents for TorqueMaster Plus 6100

Page 1: ...Copyright 2014 REV6_03 27 2014 Part Number T a b l e O f C o n t e n t s 346804 PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE Please Do Not Return This Product To The Store Please call 1 866 569 3799...

Page 2: ...er manufacturer s instruc tions 16 NEVER hang tools bicycles hoses clothing or anything else from horizontal tracks Track systems are not intended or designed to support extra weight 17 This door may...

Page 3: ...7 8 3 Graduated end hinge 1 3 8 1 9 16 4 Graduated end hinge Typical graduated end hinge stamping location Removing an Existing Door IMPORTANT COUNTERBALANCE SPRING TENSION MUST ALWAYS BE RELEASED BEF...

Page 4: ...m falling out of the opening during installation Equally space nails approximately 12 to 18 apart Headroom requirement Headroom is defined as the space needed above the top of the door for tracks spri...

Page 5: ...sembly I2 Right Hand Horizontal Track Assembly I3 Left Hand Vertical Track I4 Right Hand Vertical Track I5 Left Hand Riveted Vertical Track Assembly I6 Right Hand Riveted Vertical Track Assembly J TOR...

Page 6: ...igned Repeat for other side Set tracks aside Horizontal track angle Key slots Horizontal track Alignment hole Quick Install tabs Quick Install tabs in place Horizontal track angle Key slots Horizontal...

Page 7: ...n head self tapping screws 4 10 x 5 8 Pan head self tapping screws Center line Center line Vertical line Vertical line Lift handle Lift handle Lift handle Center stile Center stile Center stile Center...

Page 8: ...F THE BOTTOM SECTION WAS SHIMMED TO LEVEL IT THE VERTICAL TRACK ON THE SHIMMED SIDE MUST BE RAISED THE HEIGHT OF THE SHIM Starting on the left hand side of the bottom section remove the nail Position...

Page 9: ...loves 14 IMPORTANT WHEN CONNECTING A DRAWBAR OPERATOR TYPE GARAGE DOOR OPENER TO THIS DOOR A WAYNE DALTON OPERATOR DRAWBAR OPERATOR BRACKET MUST BE SECURELY ATTACHED TO THE TOP SECTION OF THE DOOR ALO...

Page 10: ...ack place the curved end over the top track roller of the top section Align key slot of the horizontal track with the Quick Install tab of the flag angle Push curved portion of horizontal track down t...

Page 11: ...AND SIDE ARE EN GAGED INTO THE LEFT HAND CABLE DRUM SO THAT IT DOES NOT COME BACK OUT NOTE The idler bracket is designed for permanent assembly Do not attempt to remove idler bracket once inserted int...

Page 12: ...g s NOTE Check the following before attempting to wind spring s a Counterbalance lift cables are secured at bottom corner brackets b Counterbalance lift cables are routed unobstructed to cable drums c...

Page 13: ...kwise while watching the black tooth on the ratchet wheel or the mark on the winding shaft Rotate the winding shaft to the required number of winding turns for your door Then return to the right hand...

Page 14: ...attached in Preparing the Opening in the pre installation section of this manual NOTE When permanently attaching the weatherstrips to the jambs avoid pushing the weath erstrips too tightly against th...

Page 15: ...ween the pawl and the ratchet wheel Push in on the pawl to allow the three ratchet wheel teeth to pass by the pawl as you carefully allow the wrench to be rotated upward by the spring tension release...

Page 16: ...in the fully closed position place vice clamps onto both vertical tracks just above the third track roller Disengage the drawbar operator if installed by pulling or placing the emergency disconnect in...

Page 17: ...OR FATAL INJURY Measure and mark the jamb approximately 48 to 50 1220 to 1270 mm from floor on the right or left side of jamb Drill 1 8 pilot hole for no 6 screw eye Tie the pull down rope to the no 6...

Page 18: ...rior surfaces as well as all edges of the doors are properly protected against moisture or other contaminants Wood doors in a non finished condition must not be transported or stored where the wood su...

Page 19: ...or other device should be installed on the extension spring located above the horizontal tracks to help contain the spring if it breaks 2 Door Balance Periodically test the balance of your door If yo...

Page 20: ...o any Product or component which has been damaged or deteriorated due to misuse neglect accident failure to provide necessary maintenance normal wear and tear acts of God or as a result of having been...

Page 21: ......

Page 22: ...follow the prompts to contact the appropriate customer service agent They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE...

Reviews: