Quadrex pan
head screw
Top half of
drawbar
operator
bracket
Bottom half of drawbar
operator bracket
1/4” -20 X 11/16”
Self drilling screws
Bottom
rib
Top rib
Top section
surface
Drawbar operator
bracket arm
Top Section
Tools Required: Power drill, 7/16” Socket driver, 7/16” Wrench, Step ladder,
Tape measure, Safety glasses, Leather gloves
15
Place the top section in the opening. Temporarily secure the top section by driving a nail in
the header near the center of the door and bending it over the top section. Now, flip up the
hinge leaves, hold tight against section, and fasten center hinges first and end hinges last
(refer to step, Stacking Sections). Vertical track alignment is critical. Position flag angle or wall
angle between 1-11/16” (43 mm) to 1-3/4” (44 mm) from the edge of the door; tighten the
bottom lag screw. Flag angles must be parallel to the door sections. Repeat for other side.
IMPORTANT:
THE DIMENSION BETWEEN THE FLAG ANGLES OR WALL ANGLES MUST BE
DOOR WIDTH PLUS 3-3/8” (86MM) TO 3-1/2” (89 MM) FOR SMOOTH, SAFE DOOR OPERA-
TION.
FOR QUICK INSTALL TRACK:
Complete the vertical track installation by securing the jamb
bracket(s) and tightening the other lag screws. Repeat for other side.
For Fully Adjustable track or Riveted Track: Complete the vertical track installation by securing
the jamb bracket(s) and tightening the other lag screws. Push the vertical track against the
track rollers so that the track rollers are touching the deepest part of the curved side of the
track; tighten all the track bolts and nuts. Repeat for other side.
Top section
Top
section
Nail
Door width
+ 3-3/8” to 3-1/2”
1-11/16”
to 1-3/4”
Flag
angle
Flag angle
Vertical track
against track rollers
Horizontal Tracks
Tools Required: Ratchet wrench, 9/16” 7/16” Socket, 9/16” 7/16” Wrench, Step
ladder, Tape measure, Safety glasses, Leather gloves
16
NOTE:
Depending on your door, you may have Quick Install Flag Angles, Fully Adjustable Flag
Angles or you may have Riveted Vertical Track Assemblies. Refer to Package Contents / Parts
Breakdown, to determine which Flag Angles / Vertical Track Assemblies you have.
WARNING
WARNING
DO NOT RAISE DOOR UNTIL HORIZONTAL TRACKS ARE SECURED AT
REAR, AS OUTLINED IN STEP, REAR BACK HANGS, OR DOOR COULD FALL
FROM OVERHEAD POSITION CAUSING SEVERE OR FATAL INJURY.
IF YOU HAVE QUICK INSTALL FLAG ANGLES:
To install horizontal track, place the curved
end over the top track roller of the top section. Align key slot of the horizontal track with the
Quick Install tab of the flag angle. Push curved portion of horizontal track down to lock in
place.
Horizontal
track
Flag angle
Quick
Install tab
Key slot
Quick
Install tab
in place
Tracks flush
3/8”-16
Hex nut
Horizontal track
angle
3/8”-16 x 3/4”
Truss head bolt
Flag angle
FOR OTHER FLAG ANGLES:
To install horizontal track, place the curved end over the top
track roller of the top section. Align the bottom of the horizontal track with the top of the
vertical track. If you have Quick Install horizontal track, tighten the horizontal track to the flag
angle with a stud plate and (2) 1/4” - 20 flange hex nuts. If you have Universal horizontal
track, tighten the horizontal track to the flag angle with (2) 1/4” - 20 x 9/16” track bolts and
(2) 1/4” - 20 flange hex nuts.
3/8”-16
Hex nut
Horizontal
track angle
3/8”-16 x 3/4”
Truss head bolt
Quick Install
horizontal
track
1/4”-20
Flange hex nuts
Stud
plate
Flag angle
upper slot
1/4”-20 x 9/16”
Track bolts
1/4”-20
Flange hex nuts
Fully Adjustable
horizontal track
Flag angle
upper slot
Next level the horizontal track assembly and bolt the horizontal track angle to the first
encountered slot in the flag angle / angle mount using (1) 3/8” - 16 x 3/4” truss head bolt
and (1) 3/8” - 16 hex nut. Repeat for other side. Next remove the nail that was temporarily
holding the top section in place, installed in step, Top Section.
IMPORTANT:
FAILURE TO REMOVE NAIL BEFORE ATTEMPTING TO RAISE DOOR COULD
CAUSE PERMANENT DAMAGE TO TOP SECTION.
Adjusting Top Fixtures
Tools Required: 7/16” Wrench, Step ladder, Tape measure, Safety glasses,
Leather gloves
17
With horizontal tracks installed, you can now adjust the top fixtures. Vertically align the top
section of the door with the lower sections. Once aligned, position the top fixture slide, out
against the horizontal track. Maintaining the slide’s position, tighten the (2) 1/4” - 20 flange
hex nuts to secure the top fixture slide to the top fixture base. Repeat for other side.
Top fixture slide
(2) 1/4”- 20
Flange hex nuts
Horizontal track
Top section
Top fixture base
TorqueMaster
®
Spring Tube
Tools Required: Safety glasses, Leather gloves
18
TorqueMaster
®
springs come lubricated and pre-assembled inside the TorqueMaster
®
spring
tube. To prepare for install, lay the spring tube assembly on the floor, inside garage, in front of
the door, and with the labeled end to the left. Next, remove the shipping boots from the ends
of the TorqueMaster
®
spring tube.
10
Summary of Contents for TorqueMaster Plus 6100
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