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roller. This is to prevent the garage door from rising while adjusting the counterbalance 

spring(s).

IMPORTANT: 

TO ADJUST SPRINGS, ONLY ADD OR REMOVE A MAXIMUM OF 3/10 OF 

A TURN (THREE TEETH ON THE RATCHET WHEEL) AT A TIME. BOTH SIDES NEED TO BE 

ADJUSTED EQUALLY ON DOUBLE SPRING DOORS.

Add spring tension:

 The ratchet wheel is made of 10 teeth. To add spring tension, ensure 

the ratchet and socket is set so that it will tighten counter clockwise on the right hand side 

and clockwise on the left hand side. Place pawl knob in upper position. Place the ratchet 

wrench with 5/8” socket and 3” socket extension onto the winding shaft, pull down to add 

3/10 of a turn. Watch as three teeth of the ratchet wheel pass over the pawl, creating three 

“clicks”. Place pawl knob in lower position.

Remove spring tension:

 To remove spring tension, place a regular 5/8” wrench onto the 

winding shaft. Place pawl knob in upper position. Pull down on the wrench to relieve pressure 

between the pawl and the ratchet wheel. Push in on the pawl to allow the three ratchet wheel 

teeth to pass by the pawl, as you carefully allow the wrench to be rotated upward by the 

spring tension, release the pawl to allow it to engage with the ratchet wheel. Place pawl knob 

in lower position.

IMPORTANT: 

BE PREPARED TO HOLD THE FULL TENSION OF THE SPRING.

IMPORTANT: 

DO NOT ADD OR REMOVE MORE THAN 1 SPRING TURN (1 SPRING TURN 

EQUALS 10 TEETH ON RATCHET WHEEL) FROM THE RECOMMENDED NUMBER OF TURNS 

SHOWN ON THE WINDING SPRING TURN CHART.
If the door still does not operate easily, lower the door into the closed position, unwind 

spring(s) completely, and recheck the following items:
1.) Check the door for level.
2.) Check the TorqueMaster

®

 spring tube and flag angles for level and plumb.

3.) Check the distance between the flag angles, which must be door width plus 3-3/8” to 

3-1/2”.
4.) Check the counterbalance lift cables for equal tension, adjust if necessary.
5.) Rewind the spring(s).
6.) Make sure door isn’t rubbing on jambs.

Ratchet 

wrench

End bracket

Pawl

Winding

shaft

Ratchet wheel

Pawl knob in 

lower position

Pawl knob in 

upper position

Pawl

3” 

extension

5/8” Socket

15

Summary of Contents for TorqueMaster Plus 6100

Page 1: ...Copyright 2014 REV6_03 27 2014 Part Number T a b l e O f C o n t e n t s 346804 PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE Please Do Not Return This Product To The Store Please call 1 866 569 3799...

Page 2: ...er manufacturer s instruc tions 16 NEVER hang tools bicycles hoses clothing or anything else from horizontal tracks Track systems are not intended or designed to support extra weight 17 This door may...

Page 3: ...7 8 3 Graduated end hinge 1 3 8 1 9 16 4 Graduated end hinge Typical graduated end hinge stamping location Removing an Existing Door IMPORTANT COUNTERBALANCE SPRING TENSION MUST ALWAYS BE RELEASED BEF...

Page 4: ...m falling out of the opening during installation Equally space nails approximately 12 to 18 apart Headroom requirement Headroom is defined as the space needed above the top of the door for tracks spri...

Page 5: ...sembly I2 Right Hand Horizontal Track Assembly I3 Left Hand Vertical Track I4 Right Hand Vertical Track I5 Left Hand Riveted Vertical Track Assembly I6 Right Hand Riveted Vertical Track Assembly J TOR...

Page 6: ...igned Repeat for other side Set tracks aside Horizontal track angle Key slots Horizontal track Alignment hole Quick Install tabs Quick Install tabs in place Horizontal track angle Key slots Horizontal...

Page 7: ...n head self tapping screws 4 10 x 5 8 Pan head self tapping screws Center line Center line Vertical line Vertical line Lift handle Lift handle Lift handle Center stile Center stile Center stile Center...

Page 8: ...F THE BOTTOM SECTION WAS SHIMMED TO LEVEL IT THE VERTICAL TRACK ON THE SHIMMED SIDE MUST BE RAISED THE HEIGHT OF THE SHIM Starting on the left hand side of the bottom section remove the nail Position...

Page 9: ...loves 14 IMPORTANT WHEN CONNECTING A DRAWBAR OPERATOR TYPE GARAGE DOOR OPENER TO THIS DOOR A WAYNE DALTON OPERATOR DRAWBAR OPERATOR BRACKET MUST BE SECURELY ATTACHED TO THE TOP SECTION OF THE DOOR ALO...

Page 10: ...ack place the curved end over the top track roller of the top section Align key slot of the horizontal track with the Quick Install tab of the flag angle Push curved portion of horizontal track down t...

Page 11: ...AND SIDE ARE EN GAGED INTO THE LEFT HAND CABLE DRUM SO THAT IT DOES NOT COME BACK OUT NOTE The idler bracket is designed for permanent assembly Do not attempt to remove idler bracket once inserted int...

Page 12: ...g s NOTE Check the following before attempting to wind spring s a Counterbalance lift cables are secured at bottom corner brackets b Counterbalance lift cables are routed unobstructed to cable drums c...

Page 13: ...kwise while watching the black tooth on the ratchet wheel or the mark on the winding shaft Rotate the winding shaft to the required number of winding turns for your door Then return to the right hand...

Page 14: ...attached in Preparing the Opening in the pre installation section of this manual NOTE When permanently attaching the weatherstrips to the jambs avoid pushing the weath erstrips too tightly against th...

Page 15: ...ween the pawl and the ratchet wheel Push in on the pawl to allow the three ratchet wheel teeth to pass by the pawl as you carefully allow the wrench to be rotated upward by the spring tension release...

Page 16: ...in the fully closed position place vice clamps onto both vertical tracks just above the third track roller Disengage the drawbar operator if installed by pulling or placing the emergency disconnect in...

Page 17: ...OR FATAL INJURY Measure and mark the jamb approximately 48 to 50 1220 to 1270 mm from floor on the right or left side of jamb Drill 1 8 pilot hole for no 6 screw eye Tie the pull down rope to the no 6...

Page 18: ...rior surfaces as well as all edges of the doors are properly protected against moisture or other contaminants Wood doors in a non finished condition must not be transported or stored where the wood su...

Page 19: ...or other device should be installed on the extension spring located above the horizontal tracks to help contain the spring if it breaks 2 Door Balance Periodically test the balance of your door If yo...

Page 20: ...o any Product or component which has been damaged or deteriorated due to misuse neglect accident failure to provide necessary maintenance normal wear and tear acts of God or as a result of having been...

Page 21: ......

Page 22: ...follow the prompts to contact the appropriate customer service agent They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE...

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