background image

WARNING

WARNING

GARAGE DOOR SPRINGS, COUNTERBALANCE LIFT CABLES, BRACK-

ETS, AND OTHER HARDWARE ATTACHED TO THE SPRINGS ARE UNDER 

EXTREME TENSION, AND IF HANDLED IMPROPERLY, CAN CAUSE SEVERE 

OR FATAL INJURY. ONLY A TRAINED DOOR SYSTEMS TECHNICIAN 

SHOULD ADJUST THEM, BY CAREFULLY FOLLOWING THE MANUFAC-

TURER’S INSTRUCTIONS.

WARNING

WARNING

NEVER REMOVE, ADJUST, OR LOOSEN THE BOLTS, SCREWS AND/OR 

LAG SCREWS ON THE COUNTERBALANCE (END OR CENTER BEARING 

BRACKETS) SYSTEM OR BOTTOM CORNER BRACKETS OF THE DOOR. 

THESE BRACKETS ARE CONNECTED TO THE SPRING(S) AND ARE UNDER 

EXTREME TENSION. TO AVOID POSSIBLE SEVERE OR FATAL INJURY, 

HAVE ANY SUCH WORK PERFORMED BY A TRAINED DOOR SYSTEMS 

TECHNICIAN USING PROPER TOOLS AND INSTRUCTIONS.

TorqueMaster

®

 Plus Springs: Pawl knob(s) (located on the TorqueMaster

®

 end brackets above 

the door) should be engaged to prevent the door from rapidly descending in case of spring 

failure or forceful manual operation.
Torsion Springs: The torsion springs (located above the door) should only be adjusted by a 

trained door systems technician. DO NOT attempt to repair or adjust torsion springs yourself.
Extension Springs: A restraining cable or other device should be installed on the extension 

spring (located above the horizontal tracks) to help contain the spring if it breaks.

2. Door Balance:

 Periodically test the balance of your door. If you have a garage door 

drawbar operator, use the release mechanism so you can operate the door by hand when do-

ing this test. Start with the door in the fully closed position. Lift the door to check its balance. 

Adjust TorqueMaster

®

 or Extension spring(s), if door lifts by itself (hard to pull down) or if 

door is difficult to lift (easy to pull down). DO NOT attempt to repair or adjust Torsion Springs 

yourself. To adjust TorqueMaster

®

 or Extension spring(s), refer to your installation instructions 

and owner’s manual. If in question about any of the procedures, do not perform the work. 

Instead, have it adjusted by a trained door systems technician.

3. Lubrication:

 The door should open and close smoothly. Ensure the door track rollers 

are rotating freely when opening and closing the door. If track rollers do not rotate freely, 

clean the door tracks, removing dirt and any foreign substances. Clean and lubricate (use a 

non-silicon based lubricant) graduated end hinges, steel track rollers and bearings. DO NOT 

lubricate plastic idler bearings, nylon track rollers, door track. DO NOT oil a cylinder lock, if 

actuation is difficult use a graphite dust to lubricate.

19

Summary of Contents for TorqueMaster Plus 6100

Page 1: ...Copyright 2014 REV6_03 27 2014 Part Number T a b l e O f C o n t e n t s 346804 PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE Please Do Not Return This Product To The Store Please call 1 866 569 3799...

Page 2: ...er manufacturer s instruc tions 16 NEVER hang tools bicycles hoses clothing or anything else from horizontal tracks Track systems are not intended or designed to support extra weight 17 This door may...

Page 3: ...7 8 3 Graduated end hinge 1 3 8 1 9 16 4 Graduated end hinge Typical graduated end hinge stamping location Removing an Existing Door IMPORTANT COUNTERBALANCE SPRING TENSION MUST ALWAYS BE RELEASED BEF...

Page 4: ...m falling out of the opening during installation Equally space nails approximately 12 to 18 apart Headroom requirement Headroom is defined as the space needed above the top of the door for tracks spri...

Page 5: ...sembly I2 Right Hand Horizontal Track Assembly I3 Left Hand Vertical Track I4 Right Hand Vertical Track I5 Left Hand Riveted Vertical Track Assembly I6 Right Hand Riveted Vertical Track Assembly J TOR...

Page 6: ...igned Repeat for other side Set tracks aside Horizontal track angle Key slots Horizontal track Alignment hole Quick Install tabs Quick Install tabs in place Horizontal track angle Key slots Horizontal...

Page 7: ...n head self tapping screws 4 10 x 5 8 Pan head self tapping screws Center line Center line Vertical line Vertical line Lift handle Lift handle Lift handle Center stile Center stile Center stile Center...

Page 8: ...F THE BOTTOM SECTION WAS SHIMMED TO LEVEL IT THE VERTICAL TRACK ON THE SHIMMED SIDE MUST BE RAISED THE HEIGHT OF THE SHIM Starting on the left hand side of the bottom section remove the nail Position...

Page 9: ...loves 14 IMPORTANT WHEN CONNECTING A DRAWBAR OPERATOR TYPE GARAGE DOOR OPENER TO THIS DOOR A WAYNE DALTON OPERATOR DRAWBAR OPERATOR BRACKET MUST BE SECURELY ATTACHED TO THE TOP SECTION OF THE DOOR ALO...

Page 10: ...ack place the curved end over the top track roller of the top section Align key slot of the horizontal track with the Quick Install tab of the flag angle Push curved portion of horizontal track down t...

Page 11: ...AND SIDE ARE EN GAGED INTO THE LEFT HAND CABLE DRUM SO THAT IT DOES NOT COME BACK OUT NOTE The idler bracket is designed for permanent assembly Do not attempt to remove idler bracket once inserted int...

Page 12: ...g s NOTE Check the following before attempting to wind spring s a Counterbalance lift cables are secured at bottom corner brackets b Counterbalance lift cables are routed unobstructed to cable drums c...

Page 13: ...kwise while watching the black tooth on the ratchet wheel or the mark on the winding shaft Rotate the winding shaft to the required number of winding turns for your door Then return to the right hand...

Page 14: ...attached in Preparing the Opening in the pre installation section of this manual NOTE When permanently attaching the weatherstrips to the jambs avoid pushing the weath erstrips too tightly against th...

Page 15: ...ween the pawl and the ratchet wheel Push in on the pawl to allow the three ratchet wheel teeth to pass by the pawl as you carefully allow the wrench to be rotated upward by the spring tension release...

Page 16: ...in the fully closed position place vice clamps onto both vertical tracks just above the third track roller Disengage the drawbar operator if installed by pulling or placing the emergency disconnect in...

Page 17: ...OR FATAL INJURY Measure and mark the jamb approximately 48 to 50 1220 to 1270 mm from floor on the right or left side of jamb Drill 1 8 pilot hole for no 6 screw eye Tie the pull down rope to the no 6...

Page 18: ...rior surfaces as well as all edges of the doors are properly protected against moisture or other contaminants Wood doors in a non finished condition must not be transported or stored where the wood su...

Page 19: ...or other device should be installed on the extension spring located above the horizontal tracks to help contain the spring if it breaks 2 Door Balance Periodically test the balance of your door If yo...

Page 20: ...o any Product or component which has been damaged or deteriorated due to misuse neglect accident failure to provide necessary maintenance normal wear and tear acts of God or as a result of having been...

Page 21: ......

Page 22: ...follow the prompts to contact the appropriate customer service agent They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE...

Reviews: