Wayne-Dalton TorqueMaster Plus 6100 Installation Instructions Manual Download | Manualshive

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A. FLAG ANGLES (AS REQUIRED):

A1. Fully Adjustable (F.A.) Flag Angles
A2. Quick Install (Q.I.) Flag Angles

B. JAMB BRACKETS (AS REQUIRED):

B1. Fully Adjustable (F.A.) Jamb Brackets
B2. Quick Install (Q.I.) Jamb Brackets

C. TRACK ROLLERS:

C1. Short Stem Track Rollers
C2. Long Stem Track Rollers

D. GRADUATED END HINGES:

D1. Single Graduated End Hinges (S.E.H.), Anti-Pinch
D2. Single Graduated End Hinges (S.E.H.), Industry Standard
D3. Double Graduated End Hinges (D.E.H.), Anti-Pinch
D4. Double Graduated End Hinges (D.E.H.), Industry Standard

E. STACKED SECTIONS:

E1. Top Section
E2. Intermediate(s) Section
E3. Lock Section
E4. Bottom Section

F. TOP FIXTURES (AS REQUIRED):

F1. Top Fixture Bases - (L - Shaped)
F2. Top Fixture Slides - (L - Shaped)
F3. Top Fixture Assemblies

G. STRUT(S) (AS REQUIRED):

G1. Strut (U - shaped)
G2. Strut (A - symmetrical)

H. DRAWBAR OPERATOR BRACKET (FOR TROLLEY OPERATED DOORS):

H1. Top Half Drawbar Operator Bracket
H2. Bottom Half Drawbar Operator Bracket
H3. Drawbar Operator Bracket Arm

I. TRACKS:

I1. Left Hand Horizontal Track Assembly
I2. Right Hand Horizontal Track Assembly
I3. Left Hand Vertical Track
I4. Right Hand Vertical Track
I5. Left Hand Riveted Vertical Track Assembly
I6. Right Hand Riveted Vertical Track Assembly

J. TORQUEMASTER PLUS

®

SPRING ASSEMBLY:

J1. Center Bracket Bushing Assembly
J2. TorqueMaster® Spring Tube (Single Or Double Springs)
J3. Left Hand End Bracket (Double Springs Only)
J4. Right Hand End Bracket (Disconnect Cable Guide)
J5. Left Hand Cable Drum Assembly
J6. Right Hand Cable Drum Assembly
J7. Idler bracket (Single Spring Only)
J8. Left Hand And Right Hand Drum Wraps (Optional)

K. REAR BACK HANGS:

K1. Left Hand And Right Hand Rear Back Hang Assemblies

A2.

B2.

B1.

A1.

C1.

C2.

C1.

D1.

D3.

D4.

E4.

E1.

E2.

E3.

F1.

F2.

F1.

F2.

G1.

G2.

H1.

I2.

I1.

I3.

K1.

K1.

J6.

J1.

J5.

J2.

Lower hole

of hole/

slot pattern

3rd

hole set

Top of vertical

track

Fully

Adjustable

Feature

2nd

hole set

1st

hole set

B2. (Quick

Install

Feature)

3rd hole

set

Top of vertical

track

2nd

hole set

1st hole

set

Middle

hole

Bottom

hole

Top

hole

D2.

H2.

NOTE:

The illustrations shown on this page are general

representations of the door parts. Each specific door
models may have unique variations.

H3.

F3.

F3.

C1.

J8.

J8.

J3.

J7.

I5.

A1.

A2.

B1.

B2.

I4.

J4.

I6.

PARTS BREAKDOWN

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Summary of Contents for TorqueMaster Plus 6100

Page 1: ...Copyright 2014 REV6_03 27 2014 Part Number T a b l e O f C o n t e n t s 346804 PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE Please Do Not Return This Product To The Store Please call 1 866 569 3799...

Page 2: ...er manufacturer s instruc tions 16 NEVER hang tools bicycles hoses clothing or anything else from horizontal tracks Track systems are not intended or designed to support extra weight 17 This door may...

Page 3: ...7 8 3 Graduated end hinge 1 3 8 1 9 16 4 Graduated end hinge Typical graduated end hinge stamping location Removing an Existing Door IMPORTANT COUNTERBALANCE SPRING TENSION MUST ALWAYS BE RELEASED BEF...

Page 4: ...m falling out of the opening during installation Equally space nails approximately 12 to 18 apart Headroom requirement Headroom is defined as the space needed above the top of the door for tracks spri...

Page 5: ...sembly I2 Right Hand Horizontal Track Assembly I3 Left Hand Vertical Track I4 Right Hand Vertical Track I5 Left Hand Riveted Vertical Track Assembly I6 Right Hand Riveted Vertical Track Assembly J TOR...

Page 6: ...igned Repeat for other side Set tracks aside Horizontal track angle Key slots Horizontal track Alignment hole Quick Install tabs Quick Install tabs in place Horizontal track angle Key slots Horizontal...

Page 7: ...n head self tapping screws 4 10 x 5 8 Pan head self tapping screws Center line Center line Vertical line Vertical line Lift handle Lift handle Lift handle Center stile Center stile Center stile Center...

Page 8: ...F THE BOTTOM SECTION WAS SHIMMED TO LEVEL IT THE VERTICAL TRACK ON THE SHIMMED SIDE MUST BE RAISED THE HEIGHT OF THE SHIM Starting on the left hand side of the bottom section remove the nail Position...

Page 9: ...loves 14 IMPORTANT WHEN CONNECTING A DRAWBAR OPERATOR TYPE GARAGE DOOR OPENER TO THIS DOOR A WAYNE DALTON OPERATOR DRAWBAR OPERATOR BRACKET MUST BE SECURELY ATTACHED TO THE TOP SECTION OF THE DOOR ALO...

Page 10: ...ack place the curved end over the top track roller of the top section Align key slot of the horizontal track with the Quick Install tab of the flag angle Push curved portion of horizontal track down t...

Page 11: ...AND SIDE ARE EN GAGED INTO THE LEFT HAND CABLE DRUM SO THAT IT DOES NOT COME BACK OUT NOTE The idler bracket is designed for permanent assembly Do not attempt to remove idler bracket once inserted int...

Page 12: ...g s NOTE Check the following before attempting to wind spring s a Counterbalance lift cables are secured at bottom corner brackets b Counterbalance lift cables are routed unobstructed to cable drums c...

Page 13: ...kwise while watching the black tooth on the ratchet wheel or the mark on the winding shaft Rotate the winding shaft to the required number of winding turns for your door Then return to the right hand...

Page 14: ...attached in Preparing the Opening in the pre installation section of this manual NOTE When permanently attaching the weatherstrips to the jambs avoid pushing the weath erstrips too tightly against th...

Page 15: ...ween the pawl and the ratchet wheel Push in on the pawl to allow the three ratchet wheel teeth to pass by the pawl as you carefully allow the wrench to be rotated upward by the spring tension release...

Page 16: ...in the fully closed position place vice clamps onto both vertical tracks just above the third track roller Disengage the drawbar operator if installed by pulling or placing the emergency disconnect in...

Page 17: ...OR FATAL INJURY Measure and mark the jamb approximately 48 to 50 1220 to 1270 mm from floor on the right or left side of jamb Drill 1 8 pilot hole for no 6 screw eye Tie the pull down rope to the no 6...

Page 18: ...rior surfaces as well as all edges of the doors are properly protected against moisture or other contaminants Wood doors in a non finished condition must not be transported or stored where the wood su...

Page 19: ...or other device should be installed on the extension spring located above the horizontal tracks to help contain the spring if it breaks 2 Door Balance Periodically test the balance of your door If yo...

Page 20: ...o any Product or component which has been damaged or deteriorated due to misuse neglect accident failure to provide necessary maintenance normal wear and tear acts of God or as a result of having been...

Page 21: ......

Page 22: ...follow the prompts to contact the appropriate customer service agent They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE...

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