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hex nut. Repeat for other side.

F.A. jamb

bracket

1/4”- 20 x 9/16”

Track bolt

1/4”- 20

Flange hex nut

Jamb bracket 

in place

1st hole set

Lower hole of 

hole/ slot pattern

Vertical track

2nd hole set

3rd hole set

Top of track

Lift Handles 

Tools Required: Power drill, 1/16” Drill bit, Pencil, Tape measure, Safety glasses, 

Leather gloves

 

6

 

NOTE:

 Refer to door section identification, located in the pre-installation section of this 

manual or refer to Parts Breakdown on page 2.
Starting with the lock section, measure the width of the center stile which will receive the 

lift handle(s). Divide that measurement in half and mark a vertical line onto the center of the 

stile.

NOTE:

 If you are installing two lift handles on the center stile, you will need to measure from 

the edge of the center stile to the center line mark. Divide that measurement in half and draw 

a second and third vertical line parallel to the previously made center line mark.
Now, measure the height of the panel. Divide that measurement in half and mark a horizontal 

line, intersecting the vertical line(s) previously marked. Measure up 3 7/8” from the intersect-

ing line(s) and mark another horizontal line. 
Use the point(s) where the top horizontal line intersects the vertical line(s) to locate the top 

hole of the lift handle(s). Using the lift handle as a template, mark this location onto the 

center stile. Keeping the lift handle aligned with the vertical line, mark the lower lift handle 

hole onto the center stile. Drill 1/16” pilot holes at the marked hole locations. Fasten both lift 

handles to the center stile using #10 X 5/8” pan head self tapping screws.
If the door came with two sets of lift handles repeat the same process for the other lift 

handles.

Lock section

Lock section

(2) #10 x 5/8” Pan 

head self tapping 

screws

(4) #10 x 5/8” Pan 

head self tapping 

screws

Center line

Center line

Vertical 

line

Vertical 

line

Lift 

handle

Lift 

handle

Lift 

handle

Center stile

Center 

stile

Center stile

Center stile

3-7/8”

3-7/8”

Horizontal 

line

Horizontal 

line

Lift handles

Bottom section

Typical placement of lift 

handles referenced on 

single wide doors

Lock 

section

Typical placement of lift handles referenced on double wide doors

20” Minimum to 

30” Maximum

20” Minimum to 30” Maximum

Pull handle

Lift handles

Bottom 

section

Lock 

section

Pull handle

Pull handle

Pull Handles 

Tools Required: Power drill, 1/16” Drill bit, Pencil, Tape measure, Safety glasses, 

Leather gloves

 

7

 

Locate and mark the horizontal and vertical center on the bottom rail of the bottom section, 

on single car doors.
Center the pull handle using the vertical and horizontal lines as referenced on the bottom 

section rail. Using the pull handle as a template, mark the two hole locations in the pull 

handle onto the horizontal line of the bottom section rail. Drill 1/16” pilot holes at the marked 

hole locations. Fasten pull handle(s) using (2) #10 X 5/8” pan head self tapping screws.
If your door came with two pull handles, locate them directly below the lift handles and 

repeat the installation process.

Bottom section

(2) #10 X 5/8” Pan 

head self tapping 

screws

Bottom rail

Center stile

Pull handle

Lift handles

Bottom section

Typical placement of pull 

handle referenced on 

single wide doors

Lock 

section

Typical placement of pull handles referenced on double wide doors

20” Minimum to 

30” Maximum

20” Minimum to 30” Maximum

Pull handle

Lift handles

Bottom 

section

Lock 

section

Pull handle

Pull handle

Caulk

Cable Drum Assemblies and Track Rollers 

Tools Required: Tape measure, Safety glasses, Leather gloves

 

8

 

NOTE:

 Refer to door section identification, located in the pre-installation section of this 

manual or refer to Parts Breakdown.

NOTE:

 Cable drum assemblies are marked right and left hand.

7

Summary of Contents for TorqueMaster Plus 6100

Page 1: ...Copyright 2014 REV6_03 27 2014 Part Number T a b l e O f C o n t e n t s 346804 PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE Please Do Not Return This Product To The Store Please call 1 866 569 3799...

Page 2: ...er manufacturer s instruc tions 16 NEVER hang tools bicycles hoses clothing or anything else from horizontal tracks Track systems are not intended or designed to support extra weight 17 This door may...

Page 3: ...7 8 3 Graduated end hinge 1 3 8 1 9 16 4 Graduated end hinge Typical graduated end hinge stamping location Removing an Existing Door IMPORTANT COUNTERBALANCE SPRING TENSION MUST ALWAYS BE RELEASED BEF...

Page 4: ...m falling out of the opening during installation Equally space nails approximately 12 to 18 apart Headroom requirement Headroom is defined as the space needed above the top of the door for tracks spri...

Page 5: ...sembly I2 Right Hand Horizontal Track Assembly I3 Left Hand Vertical Track I4 Right Hand Vertical Track I5 Left Hand Riveted Vertical Track Assembly I6 Right Hand Riveted Vertical Track Assembly J TOR...

Page 6: ...igned Repeat for other side Set tracks aside Horizontal track angle Key slots Horizontal track Alignment hole Quick Install tabs Quick Install tabs in place Horizontal track angle Key slots Horizontal...

Page 7: ...n head self tapping screws 4 10 x 5 8 Pan head self tapping screws Center line Center line Vertical line Vertical line Lift handle Lift handle Lift handle Center stile Center stile Center stile Center...

Page 8: ...F THE BOTTOM SECTION WAS SHIMMED TO LEVEL IT THE VERTICAL TRACK ON THE SHIMMED SIDE MUST BE RAISED THE HEIGHT OF THE SHIM Starting on the left hand side of the bottom section remove the nail Position...

Page 9: ...loves 14 IMPORTANT WHEN CONNECTING A DRAWBAR OPERATOR TYPE GARAGE DOOR OPENER TO THIS DOOR A WAYNE DALTON OPERATOR DRAWBAR OPERATOR BRACKET MUST BE SECURELY ATTACHED TO THE TOP SECTION OF THE DOOR ALO...

Page 10: ...ack place the curved end over the top track roller of the top section Align key slot of the horizontal track with the Quick Install tab of the flag angle Push curved portion of horizontal track down t...

Page 11: ...AND SIDE ARE EN GAGED INTO THE LEFT HAND CABLE DRUM SO THAT IT DOES NOT COME BACK OUT NOTE The idler bracket is designed for permanent assembly Do not attempt to remove idler bracket once inserted int...

Page 12: ...g s NOTE Check the following before attempting to wind spring s a Counterbalance lift cables are secured at bottom corner brackets b Counterbalance lift cables are routed unobstructed to cable drums c...

Page 13: ...kwise while watching the black tooth on the ratchet wheel or the mark on the winding shaft Rotate the winding shaft to the required number of winding turns for your door Then return to the right hand...

Page 14: ...attached in Preparing the Opening in the pre installation section of this manual NOTE When permanently attaching the weatherstrips to the jambs avoid pushing the weath erstrips too tightly against th...

Page 15: ...ween the pawl and the ratchet wheel Push in on the pawl to allow the three ratchet wheel teeth to pass by the pawl as you carefully allow the wrench to be rotated upward by the spring tension release...

Page 16: ...in the fully closed position place vice clamps onto both vertical tracks just above the third track roller Disengage the drawbar operator if installed by pulling or placing the emergency disconnect in...

Page 17: ...OR FATAL INJURY Measure and mark the jamb approximately 48 to 50 1220 to 1270 mm from floor on the right or left side of jamb Drill 1 8 pilot hole for no 6 screw eye Tie the pull down rope to the no 6...

Page 18: ...rior surfaces as well as all edges of the doors are properly protected against moisture or other contaminants Wood doors in a non finished condition must not be transported or stored where the wood su...

Page 19: ...or other device should be installed on the extension spring located above the horizontal tracks to help contain the spring if it breaks 2 Door Balance Periodically test the balance of your door If yo...

Page 20: ...o any Product or component which has been damaged or deteriorated due to misuse neglect accident failure to provide necessary maintenance normal wear and tear acts of God or as a result of having been...

Page 21: ......

Page 22: ...follow the prompts to contact the appropriate customer service agent They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE...

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