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332661

REV1      02/22/2010

TORQUEMASTER

®

 PlUS

REPlAcEMEnT SPRing(S)

installation instructions

These installation instructions are to be used as a supplement to the main Installation Instructions and Owner’s Manual provided with the door. The 
instructions included in this document are Only those which deviate from the standard installation. All wARnIngs and cAuTIOns listed in the main 
manual are applicable to these instructions as well. 

TORQUEMASTER

®

  PlUS

STAndARd lifT / fROnT MOUnT lOw HEAdROOM

REAR MOUnT lOw HEAdROOM

Cab

le D

rum

 

No 

spa

ce 

bet

we

en 

Rat

che

Paw

l an

d C

abl

e D

rum

 

ind

icat

es 

eng

age

me

nt

Cab

le D

rum

 

Rat

che

t Pa

wl

EN

GA

GED

 SID

E V

IEW

No 

spa

ce 

bet

we

en 

Rat

che

t Pa

wl 

and

 

Cab

le D

rum

 

 EN

GA

GED

 UN

DE

RN

EAT

H V

IEW

Spa

ce 

bet

we

en 

Rat

che

t Pa

wl 

and

 Ca

ble

 Dr

um

 

non

-ind

ica

tes

 en

gag

em

ent

Cab

le D

rum

 

Rat

che

t Pa

wl

DIS

EN

GA

GED

 SID

E V

IEW

No 

spa

ce 

bet

we

en 

Rat

che

t Pa

wl 

and

 

DIS

EN

GA

GED

 UN

DE

RN

EAT

H V

IEW

UP

PER

 PO

SIT

ION

LOW

ER 

PO

SIT

ION

LOW

ER 

PO

SIT

ION

 SID

E V

IEW

UP

PER

 PO

SIT

ION

 SID

E V

IEW

Rat

che

t Pa

wl 

in L

ow

er P

osi

tion

 

Rat

che

t Pa

wl 

in U

ppe

r Po

sitio

Use

 the

se 

Illu

str

atio

n, in

 co

nju

nct

ion

 wi

th t

he 

Ins

tru

ctio

ns 

on 

the

 oth

er s

ide

 of 

this

 lab

el.

WA

RN

ING

Ra

chet

 Br

ack

et is un

der

EX

TRE

ME

 SP

RIN

TEN

SIO

N

.

To 

avoi

d po

ssible

 se

vere

 or

fatal

 inju

ry, 

DO

 NO

T

 rem

ove

fas

ten

ers

 fro

m ra

tch

et b

racke

t

unt

il spr

ing

(s) 

are

 full

y

wnw

oun

d.

To 

saf

ely 

unwin

d sp

ring(s

read

and

 fol

low

 the

 dire

ctio

ns 

in t

he 

ins

tallatio

n in

stru

ctio

ns/

ow

ners 

ma

nua

l.

DO

 NO

T R

EM

OVE

 TH

IS T

AG

.

WA

RN

ING

Rache

t Bra

cket

 is unde

r

EX

TR

EM

E S

PR

ING

 

TEN

SIO

N

.

To 

avoid 

poss

ible

 severe

 or

fata

l in

jury

DO

 NO

T

 rem

ove

fasten

ers 

from

 rat

che

t br

ack

et

unt

il sprin

g(s

) ar

e fu

lly

wn

wound

.

To safely un

wind spring

(s) 

read

and

 fol

low

 the di

rect

ions in

 the

 

ins

talla

tion

 instr

uct

ion

s/ow

ners

 

man

ual.

DO

 NO

T R

EM

OV

E TH

IS T

AG

.

Cab

le D

rum

 

No 

spa

ce 

bet

we

en 

Ratc

het

 

Paw

l an

d C

able

 Dr

um

 

ind

ica

tes

 en

gag

em

ent

Cab

le D

rum

 

Rat

che

t Pa

wl

EN

GA

GED

 SID

E V

IEW

No 

spa

ce 

bet

we

en 

Rat

che

t Pa

wl 

and

 

Cab

le D

rum

 

 EN

GA

GED

 UN

DE

RN

EAT

H V

IEW

Spa

ce 

bet

we

en 

Ratc

het

 Pa

wl 

and

 Ca

ble

 Dr

um

 

non

-ind

ica

tes

 en

gag

em

ent

Cab

le D

rum

 

Ratc

het

 Pa

wl

DIS

EN

GA

GED

 SID

E V

IEW

No 

spa

ce 

bet

we

en 

Rat

che

t Pa

wl 

and

 

DIS

EN

GA

GED

 UN

DE

RN

EAT

H V

IEW

UP

PER

 PO

SIT

ION

LOW

ER 

PO

SIT

ION

LOW

ER 

PO

SIT

ION

 SID

E V

IEW

UP

PER

 PO

SIT

ION

 SID

E V

IEW

Rat

chet

 Pa

wl 

in L

ow

er P

osi

tion

 

Rat

che

t Pa

wl 

in U

ppe

r Po

sitio

Use

 the

se 

Illu

str

atio

n, i

n c

onj

unc

tion

 wi

th t

he 

Ins

tru

ctio

ns 

on 

the 

oth

er s

ide

 of 

this

 lab

el.

WA

RN

ING

Rac

het

 Br

ack

et i

s u

nder

EX

TREME

 SP

RIN

TENS

ION

.

To avoi

d po

ssible

 sever

e or

fata

l injur

y, 

DO NOT

 remo

ve

fastene

rs from ra

tche

t br

ack

et

unti

l spring

(s) 

are fu

lly

wnw

oun

d.

To 

saf

ely

 un

wind 

spr

ing(

s) 

rea

d

and fo

llow 

the 

direct

ions

 in the 

installatio

n in

struction

s/o

wne

rs 

man

ual.

DO NOT REMOVE

 TH

IS T

AG.

WA

RN

ING

Rac

het

 Bra

cket

 is 

unde

r

EX

TR

EM

E SPR

ING

 

TEN

SIO

N

.

To 

avoid 

pos

sible 

seve

re or

fata

l in

jury

DO

 NO

T

 rem

ove

fas

ten

ers 

from

 rat

che

t br

acke

t

unt

il spri

ng(s) 

are 

fully

wnwou

nd.

To sa

fely 

unw

ind

 sp

ring

(s) 

read

and

 fol

low

 the

 dire

ctio

ns 

in th

ins

talla

tion

 instruct

ions

/ow

ners 

man

ual.

DO

 NO

T R

EM

OV

E T

HIS

 TA

G.

©copyright 2010 wayne-Dalton, a Division of Overhead Door corporation

Wayne-Dalton, a Division of Overhead Door 
Corporation
P.O. Box 67, Mt. Hope, OH 44660 
www.Wayne-Dalton.com

Summary of Contents for Torquemaster Plus

Page 1: ...le sev ere or fata l inju ry DO NO T rem ove fas ten ers fro m rat che t bra cke t unt il spr ing s are full y wn wo und To saf ely unw ind spr ing s rea d and foll ow the dire ctio ns in the ins tall...

Page 2: ...Spring Components for Left Hand and Right Hand Assemblies End Bracket End Bracket TorqueMaster Plus Warning Tags TorqueMaster Plus Replacement Spring Components 2 TorqueMaster Plus End Bracket identif...

Page 3: ...ratchet wheel teeth to pass by CAUTION Be prepared to hold the full tension of the spring Gently let the ratchet rotate upward while watching the number of teeth on the ratchet wheel pass by the pawl...

Page 4: ...che t Pawl DISEN GAGED SIDE VIEW No space betwee n Ratche t Pawl and H VIEW UPPER POSITI ON LOWER POSITI ON LOWER POSITI ON SIDE VIEW Ratche t Pawl in Lower Position Ratche t Pawl in Upper Position Us...

Page 5: ...the winding shaft until the cable drum seats against the TorqueMaster spring tube assembly as shown in Fig 2 7 Standard Lift Front Mount Low Headroom Applications The winding shaft must extend past th...

Page 6: ...g 3 4 NOTE Ensure the 5 16 18 x 1 hex head bolt is going through the end bracket first then through the shim and the 5 16 18 nut is on the outside of the opposite side of adaptor bracket as shown in F...

Page 7: ...fasten ers fro m ratche t brac ke t un til sp rin g s are fully wn wo un d To sa fely un wind sp rin g s read an d follow the directions in the installatio n instructions own ers man ua l DO NO T RE...

Page 8: ...Add Spring Tension The ratchet wheel is made of 10 teeth To add spring tension ensure the ratchet and socket is set so that it will tighten counter clockwise on the right hand side and clockwise on t...

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