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ATTACHING END BRACKETS TO FLAG ANGLES

 

15

 

IMPORTANT:

 Warning tags must be securely attached to end bracket(s).

IMPORTANT:

 For single spring doors, ensure the left hand cable drum bearing is all the 

way to the left and up against the flag angle. If the cable drum is pulled away from the flag 
angle, then the idler bracket can rub against the cable drum causing noise.

NOTE:

 Drill 3/16” pilot holes into header for the lag screws.

STEP 15 INSTRUCTIONS
15a.

 Beginning with the right hand side, slide the end bracket 

(I4.)

 onto the winding shaft so 

that the splines in the ratchet wheel fit onto the winding shaft grooves.

15b.

 Attach the end bracket to the flag angle 

(A1.)

 using (1) 5/16” - 18 x 3/4” carriage bolt, 

(1) 5/16” washer and (1) 5/16” - 18 hex nut. Then secure the end bracket to the jamb using 
(1) 5/16” x 1-5/8” lag screw.

NOTE:

 If ratchet wheel falls out of end bracket, refer to illustration for proper insertion 

orientation.

15c.

 

FOR DOUBLE SPRING APPLICATIONS:

 Repeat same process for left hand end 

bracket.

Grooves

Warning 

tag

Splines

Winding 

shaft

(I4.)

 

Right 

hand end 

bracket

Flag 

angle

Spring tube 

assembly

Right hand 

cable drum

Ratchet wheel

(oriented correctly)

FOR DOUBLE SPRING 

APPLICATIONS:

 Repeat 

same process for left 

hand end bracket.

5/16” 

Washer

5/16” 

Hex nut

Winding 

shaft

5/16” -18 x 3/4” 

Carriage bolt

Spring tube 

assembly

Right hand 

cable drum

5/16” x 1-5/8” 

Lag screw

Right 

hand end 

bracket

Flag 

angle

(A1.)

 Flag 

angle

FOR SINGLE SPRING APPLICATIONS:
15d.

 Secure the idler bracket 

(I6.)

 to the flag angle using (1) 5/16” - 18 x 3/4” carriage bolt, 

(1) 5/16” washer and (1) 5/16” - 18 hex nut. Then secure the idler bracket to the jamb using 
(1) 5/16” x 1-5/8” lag screw.

Spring tube 

assembly

Left hand 

cable drum

(I6.)

 Idler 

bracket

Flag 

angle

5/16” x 1-5/8”

Lag screw

5/16” -18 x 3/4”

Carriage bolt

5/16” Washer

5/16” Hex 

nut

Flag 

angle

Left hand 

cable drum

Bearing

ATTACHING CENTER BRACKET TO WALL

 

16

 

IMPORTANT:

 Spring tube must be level before securing center bracket bushing assembly 

to header.

NOTE:

 Drill 3/16” pilot holes into header for the lag screws.

STEP 16 INSTRUCTIONS
16a.

 To locate the center bracket bushing assembly, mark the header halfway between the 

flag angles and level the spring tube. Fasten the center bracket bushing assembly to the 
header using (2) 5/16” x 1-5/8” lag screws.

Spring tube

Center bracket 

bushing assembly

Level

(2) 5/16” x 1-5/8” 

Lag screws

SECURING DOOR FOR WINDING THE SPRING(S)

 

17

 

STEP 17 INSTRUCTIONS
17a.

 With the door in the fully closed position, place locking pliers onto both vertical tracks 

(H5.) (H6.)

 just above the third track roller 

(C1.)

. This is to prevent the garage door from 

rising while winding spring(s).

NOTE:

 Check the following before attempting to wind the spring(s):

17b.

 Counterbalance lift cables are secured at bottom corner brackets.

17c.

 Counterbalance lift cables are routed unobstructed to cable drums.

17d.

 Counterbalance lift cables are correctly installed and wound onto cable lift drums.

17e.

 Spring tube is installed correctly.

17f.

 Review the Winding Spring Turn Chart in Step Winding Spring(s), to determine the 

number of spring turns required.

NOTE:

 Door MUST be closed and locked when winding or making any adjustments to the 

spring(s).

WARNING 

FAILURE TO PLACE LOCKING PLIERS ONTO VERTICAL TRACK CAN 
ALLOW DOOR TO RAISE AND CAUSE SEVERE OR FATAL INJURY.

(C1.)

 Short stem 

track rollers

(E4.)

 

Bottom 

section

(E3.)

 Second 

section

Locking pliers attached 

to inner and outer rail 

of vertical track

(E2.)

 Intermediate section

(H5.)

 

Vertical track

(H6.)

 

Vertical 

track

12

Summary of Contents for Torquemaster Plus

Page 1: ...16 Maintaining The Finish On Your Garage Door 16 Operation And Maintenance 16 Warranty 17 Wayne Dalton a division of Overhead Door Corporation Models 9100 9605 T O R Q U E M A S T E R P L U S INSTALL...

Page 2: ...Dalton NOTE It is recommended that 5 16 lag screws are pilot drilled using a 3 16 drill bit prior to fastening CAUTION IF ANY PART OF THE DOOR IS TO BE INSTALLED ONTO PRESERVATIVE TREATED WOOD PTFE CO...

Page 3: ...2794 mm 137 3480 mm HEADROOM REQUIREMENTS TRACK TYPE SPACE NEEDED 15 Radius track 13 1 2 343 mm 12 Radius track 11 279 mm 6 LHR KIT 6 152 mm Weatherstrips Level header Finished Door width Jambs Backr...

Page 4: ...ted end hinges The INTERMEDIATE SECTION E2 can be identified by 3 graduated end hinges The sec tion will have a warning label attached to either the right or left hand end stile NOTE 4 graduated end h...

Page 5: ...Hand Horizontal Track Angle H5 Left Hand Vertical Track H6 Right Hand Vertical Track I TORQUEMASTER PLUS SPRING ASSEMBLY I1 Center Bracket Bushing Assembly I2 Spring Tube Assembly Single Or Double Spr...

Page 6: ...l track 1b Measure the length of the vertical tracks Using the jamb bracket schedule determine the placement of the jamb brackets B1 for your door height and track length 1c To install the jamb bracke...

Page 7: ...STEP 4 INSTRUCTIONS 4a Center the bottom section E4 in the door opening Level the section using wooden shims if necessary under the bottom section When the bottom section is leveled temporar ily hold...

Page 8: ...ection Top section Top rib Top rib 2 1 4 14 x 5 8 Self tapping screws 2 1 4 14 x 5 8 Self tapping screws Center line of top section 2 1 4 20 x 11 16 Self drilling screws 2 1 4 20 x 11 16 Self drilling...

Page 9: ...14 x 5 8 self tapping screws NOTE To prevent center hinge leaf from rotating first secure the top middle hole of the center hinge leaf with one 1 4 14 x 5 8 self tapping screw then secure the other tw...

Page 10: ...ontal track angle H3 to the first encountered slot in the flag angle A1 using 1 3 8 16 x 3 4 truss head bolt and 1 3 8 16 hex nut Level Level Horizontal track angle Horizontal track Horizontal track a...

Page 11: ...shaft must extend past the cable drum far enough to expose the splines and the grooves Align the winding shaft grooves with the round notch in the flag angle Right hand cable drum Right hand cable dru...

Page 12: ...g screw Spring tube assembly Left hand cable drum I6 Idler bracket Flag angle 5 16 x 1 5 8 Lag screw 5 16 18 x 3 4 Carriage bolt 5 16 Washer 5 16 Hex nut Flag angle Left hand cable drum Bearing ATTACH...

Page 13: ...rns 19f There are two methods for counting the spring turns as you wind One method is to identify the black tooth on the ratchet wheel inside of the end bracket When the wheel makes one revolution and...

Page 14: ...RNING MAKE SURE BACK HANGS ARE BRACED SUFFICIENTLY TO RESIST ANY MOTION DURING SPRING APPLICATION AND DOOR TRAVEL IF BACK HANGS PIVOT OR DEFLECT ADD REINFORCEMENT UNTIL THEY REMAIN FIRM AND STATIONARY...

Page 15: ...left hand side Place pawl knob in upper position Place the ratchet with 5 8 socket and 3 ratchet extension onto the winding shaft to add 3 10 of a turn Watch as three teeth of the ratchet wheel pass o...

Page 16: ...tor use the release mechanism so you can operate the door by hand when doing this test Start with the door in the fully closed position Using handles or suitable gripping points lift the door to check...

Page 17: ...een damaged or deteriorated due to misuse neglect accident failure to provide necessary maintenance normal wear and tear acts of God or any other cause beyond the reasonable control of Seller or as a...

Page 18: ...rvice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this I...

Page 19: ...iento del acabado de su puerta de garaje 17 Accionamiento y mantenimiento 17 Garant a 19 Wayne Dalton una divisi n de Overhead Door Corporation Modelos 9100 9605 T O R Q U E M A S T E R P L U S INSTRU...

Page 20: ...requisitos de carga de viento de los c digos de edificaci n de su rea Por su seguridad deber consultar a su oficial de edificaci n local para conocer los requisitos de los c digo de carga de viento y...

Page 21: ...resortes etc para permitir que la puerta se abra correctamente Si la puerta se va a accionar con motor se requieren 2 1 2 pulgadas 64 mm de altura libre adicional NOTA Hay un kit de conversi n de altu...

Page 22: ...m s alta Si el estampado de la bisagra de extremo graduada es ilegible consulte la ilustraci n de la vista lateral de la secci n La ilustraci n de la vista lateral de la secci n muestra el perfil de l...

Page 23: ...trica Alicates Cortadores de alambre Destornillador de punta plana Destornillador de cabeza Phillips Llaves de tuerca 3 8 7 16 1 2 9 16 y 5 8 de pulgada Extensi n de trinquete de 3 pulgadas Llaves de...

Page 24: ...i n H RIELES H1 Conjunto de riel horizontal izquierdo H2 Conjunto de riel horizontal derecho H3 Angular De Riel Horizontal Izquierdo H4 Angular De Riel Horizontal Derecho H5 Riel vertical izquierdo H6...

Page 25: ...la colocaci n de los soportes para jambas para la altura de su puerta y la longitud de los rieles 1c Para instalar los soportes para jambas alinee la leng eta de instalaci n r pida sobre el soporte de...

Page 26: ...SECCI N INFERIOR 4 PASO 4 INSTRUCCIONES 4a Centre la secci n inferior E4 en la abertura de la puerta Nivele la secci n utilizando calzas de madera si son necesarias debajo de la secci n inferior Cuan...

Page 27: ...ior E1 Secci n superior Secci n superior 2 Tornillos autorroscantes de 1 4 de pulgada 14 x 5 8 de pulgada L nea central de la secci n superior 2 Tornillos autoperforantes de 1 4 de pulgada 20 x 11 16...

Page 28: ...luego por ltimo las bisagras de extremo utilizando tornillos autorroscantes de 1 4 de pulgada 14 x 5 8 de pulgada NOTA Para impedir que la hoja de la bisagra central rote fije primero el agujero cent...

Page 29: ...Or Stud Plate as required 11c Seguidamente nivele el conjunto de riel horizontal y emperne el angular de riel horizontal H3 en la primera ranura que encuentre en el angular acartelado A1 utilizando 1...

Page 30: ...r del tambor para cable lo suficiente como para dejar al descubierto las acanaladuras y los surcos Alinee los surcos del eje de enrollamiento con la muesca redonda del angular acartelado Tambor para c...

Page 31: ...la jamba utilizando 1 tirafondos de 5 16 de pulgada x 1 5 8 pulgadas Conjunto del tubo de resortes Tambor para cable izquierdo I6 Soporte gu a Tirafondo de 5 16 de pulgada x 1 5 8 pulgadas Perno de ca...

Page 32: ...TADO EN SISTEMAS DE PUERTAS ADVERTENCIA SE RECOMIENDA USAR GUANTES DE CUERO MIENTRAS SE ENROLLEN LOS RESORTES ES POSIBLE QUE SI NO SE USAN GUANTES EL RESULTADO SEA LESIONES EN LAS MANOS NOTA Se recomi...

Page 33: ...muestra en la ilustraci n Limitaciones de peso del calibre de angulares perforados Calibre de angulares perforados Peso de equilibrio de la puerta Calibre de 2 pulgadas x 2 pulgadas x 12 800 a 1600 lb...

Page 34: ...MAS DE PUERTAS 22c A ADA TENSI N AL RESORTE La rueda de trinquete est hecha con 10 dientes Para a adir tensi n al resorte apriete en sentido contrario al de las agujas del reloj en el lado derecho y e...

Page 35: ...posibles da os a su puerta Wayne Dalton recomienda reforzar la secci n superior con un puntal que puede que se suministre o no se suministre La instalaci n del operador de la barra de tracci n debe se...

Page 36: ...lectrically operated door 4 DO NOT place fingers or hands into open section joints when closing a door Use lift handles gripping points when operating door manually 5 DO NOT permit children to operate...

Page 37: ...ntenimiento necesario desgaste por el uso normal actos de fuerza mayor o cualquier otra causa que est m s all del control razonable del Vendedor o como resultado de haber sido expuesto a entornos t xi...

Page 38: ...nte Nuestros representantes se complacer n en atender cualquier duda que usted tenga Gracias por su compra POR FAVOR NO DEVUELVA ESTE PRODUCTO A LA TIENDA Despu s de completar la instalaci n deje esta...

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