4
INSTALLATION (ELECTRICAL)
Operating Instructions and Parts Manual
www.waynepumps.com
Figure B - Remove back motor cover
This pump is factory wired for 230 volts. To change the voltage to 115 volts
follow the steps below:
1. Disconnect the pump from power.
2. Remove cover from back of motor to find voltage selector (Figure B).
3. Pull selector knob out.
4. Rotate selector knob to correct voltage setting (Figure C).
5. Push selector knob back in place.
6. Reinstall cover to back of motor.
Figure C - Voltage selector setting
Verify supply voltage matches the nameplate voltage. Incorrect voltage
can cause fire or seriously damage motor and voids warranty.
GROUNDING/BONDING
Install, ground, bond and wire motor according to local or National
Electrical Code requirements. Permanently ground the motor. Use ground
terminal provided in the terminal box on the back of the motor. Use size
and type wire required by local codes. Connect motor ground terminal to
electrical service ground.
Bond motor to swimming pool structure. Bonding connects all metal parts
within and around the swimming pool with a continuous wire. Bonding
reduces the risk of current passing between metal objects which could
cause electrical shock. Reference NEC local codes for all wiring standards.
Use a solid copper conductor, size No. 8 AWG or larger. Run wire from
external bonding lug located on top of motor (Figure B) to reinforced rod
or mesh.
BONDING LUG
CONNECTION
BONDING WIRE
OPERATION
Prime pump before attempting to operate. To prime pumps located
above water level, remove strainer cover, fill strainer body with water, then
replace cover. If pump and all piping are located below water level, the
pump will self prime. After pump has been primed, energize motor and
open all suction and discharge line valves. If no flow is observed in five
minutes, stop the motor and re-prime. If the pump fails to operate, check
for air leaks. Refer to troubleshooting section. After about 10 minutes
of operation, check the return fittings for air bubbles. A continuous flow
of air indicates leaks in the suction line. Locate and correct any leaks
immediately.
Disconnect, tag, and lock out
power source before
attempting to install, service, relocate or perform any
maintenance.
NOTE: This pump must be installed by a licensed electrician that
is familiar with swimming pool/spa operations and in accordance
with the NFPA 70 – National Electric Code.
Follow all national and local wiring codes. If unsure of code
requirements consult a professional electrician. Pump must be
permanently connected to a dedicated circuit. If unsure consult
a licensed electrician.
IMPORTANT: Use copper conductors only.
Refer to information on motor nameplates for electrical service
data. Install motors with a fused disconnect switch or a dedicated
circuit breaker. Be sure wire size is sufficient for pump HP and
distance from power source.
Electric shock hazard. Connect
this pump to a properly
grounded GFCI (Ground Fault Circuit Interrupter)
receptacle that is rated for at least 15 amps. Test the
operation of the GFCI receptacle according to the
manufacturer’s recommended intervals.
GFCI is required in the circuit. For size of GFCI required and test
procedures for GFCI, see manufacturer’s instructions.
GFCI tripping indicates an electrical problem. If GFCI trips, determine
the reason for tripping. If you are uncertain, have a licensed or certified
electrician that is familiar with swimming pool/spa operations and
in accordance with the NFPA 70 – National Electric Code inspect
and repair the electrical system.
This pump MUST be installed by
a licensed or certified electrician
that is familiar with swimming pool/spa operations
and in accordance with the NFPA 70 - National Electric
Code.
Suction hazard. Do NOT block
the pump suction with your
body. Failure to do so WILL result in death or serious
bodily injury.
NOTE: Small children using pool must ALWAYS have close adult supervision.
Fire and burn hazard. Motor runs at high
temperatures, to reduce the risk of fire, do
NOT allow debris or foreign matter to collect around the pump motor.
Allow motor to cool prior to handling or performing maintenance.
Do NOT operate pump without strainer.
Foreign material may interfere with
impeller causing pump to stop.
NEVER ground to a gas supply
line, use dedicated grounding
system
.
