Weber Rescue Systems SP 35 AS, Operating Instructions Manual

Page 1: ...Operating instructions Hydraulic rescue equipment SPREADER Tested according to EN 13204 and NFPA 1936 SP 35 AS SP 43 XL SP 49 SP 53 BS SP 60 SP 80 8142696 www weber rescue com...

Page 2: ...f the customer 9 2 3 Operating personnel 10 2 4 Personal protective equipment 11 2 5 Specific hazards 12 2 6 Safety devices 14 2 7 How to respond in the event of danger or accidents 15 2 8 Signage 16...

Page 3: ...6 2 Transport inspection 30 6 3 Symbols on the packaging 31 6 4 Disposal of packaging 31 6 5 Storage 31 7 Installation and commissioning 32 7 1 Safety information 32 7 2 Checking 33 7 3 Installation 3...

Page 4: ...herent part of the product and must be kept in a place that is known and accessible to personnel at all times This documentation contains information for operating your equipment However you may also...

Page 5: ...nt accidents injuries and damage to property DANGER indicates an imminently dangerous situation that can result in death or serious injury if not avoided WARNING indicates a potentially dangerous situ...

Page 6: ...ence The manufacturer assumes no liability for damage due to Failure to comply with the operating manual Unintended use Assignment of untrained personnel Unauthorised modifications Technical changes U...

Page 7: ...ice is available to you for technical information Germany Name Ms Corina Schulz Telephone 49 0 7135 71 10235 Fax 49 0 7135 71 10396 E Mail corina schulz weber rescue com Austria Name Mr Robert Hack Te...

Page 8: ...80 All of the spreaders are designed as one man devices and may therefore be operated by one person only The devices serve exclusively for the opening of doors the lifting of vehicles or other moveabl...

Page 9: ...and cleaning The customer must ensure that all personnel who handle the equipment have fully read and understood the operating manual In addition at regular intervals the operator must train personne...

Page 10: ...edge of the applicable stipulations by the manufacturer is capable of executing the tasks assigned to him or her and of independently recognising possible hazards WARNING Inadequate training can resul...

Page 11: ...toed safety shoes must always be worn as protection against heavy falling parts and from slipping on slick surfaces Work gloves Work gloves must be worn when working with the equipment to provide pro...

Page 12: ...pose a fatal hazard Therefore If the insulation is damaged immediately disconnect the power supply and arrange for repairs Allow only qualified electricians to work on the electrical equipment For al...

Page 13: ...onger than necessary Hydraulic power WARNING Hydraulic power hazard Serious injury can result due to the released hydraulic forces and escaping hydraulic oil Therefore Constantly monitor the device du...

Page 14: ...return then a safety valve integrated into the control handle actuates in order to protect the equipment and the operator This causes hydraulic oil to seep harmlessly from the end of the handle Move...

Page 15: ...liarise personnel with accident alarms first aid gear and emergency equipment Keep entryways clear for emergency vehicles In the event of an accident Shut down equipment immediately Initiate first aid...

Page 16: ...the operating manual Hand injury warning When working with the equipment take care to avoid hand injuries through trapping or sharp edges WARNING Danger of injury due to illegible symbols Over time st...

Page 17: ...mm 710 mm 800 mm 810 mm 620 mm Pulling path 441 mm 666 mm 561 mm 645 mm 643 mm 444 mm Spreading force in working range 35 171 kN 44 203 kN 49 330 kN 53 421 kN 63 492 kN 88 470 kN Spreading force in wo...

Page 18: ...the maximum submersion depth of 40 metres with this At this depth the water pressure still has no influence on the hydraulic pressure in the equipment and the hoses NOTE After underwater use in saltwa...

Page 19: ...nd pulling They are used for rescuing trapped or enclosed accident victims Driven by a hydraulic power unit it is possible to open doors lift vehicles and other moveable loads push away and move vehic...

Page 20: ...o hazardous situations for which we cannot accept any liability Hoses The connection of the device with the power unit is carried out via high pressure hoses Hoses are available in lengths of 5 m 10 m...

Page 21: ...that can cause damage to the outer covering e g acids alkalis or solvents Hydraulic oil All spreaders are designed and tested for WEBER hydraulic oil Part no 804932 This oil possesses a particularly...

Page 22: ...ling snaps in Fig 3 Put protective caps together Fig 4 You don t have to switch the power unit to position 0 to connect or disconnect the coupling Disconnecting Remove the protective caps Hold couplin...

Page 23: ...necting Grasp the coupling male black by the hex nut with one hand and with the other take hold of the sleeve cover and draw it back The disconnecting will cause a few drops of hydraulic oil to escape...

Page 24: ...tton The maximum spreading force is only applied when the pushbutton is fully depressed Opening the spreader The primary motion direction of the device opening is triggered by pressing the lower taper...

Page 25: ...tted completely pressed in Fitting the bracket for the chain set is identical The chain lock must be fitted with the lock facing upwards The collar studs on the SP 53 spreader tips can be pressed out...

Page 26: ...cessary 5 2 Spreading With the help of the spreader function it is possible to open doors lift vehicles and other moveable loads push away vehicle parts and crush tubes and pillars amongst other thing...

Page 27: ...lling chains with locks mounted about 10 20 cm from the end Check the chains prior to every use Check that the weight does not stress the tip of the hook but lies in the middle of the hook instead Do...

Page 28: ...been enlarged by more than 2 The internal chain pitch over a measuring distance of 11 chain links has increased by more than 2 5 4 Crushing Pipes and other hollow profiles are crushed by closing the...

Page 29: ...spreader tips far enough apart under the load to prevent slipping The load being lifted must be constantly monitored tipping rolling away or changing position Also the lifted load must immediately be...

Page 30: ...location 6 2 Transport inspection Upon receipt the delivery should be checked immediately for completeness and damage during transport so that a quick remedy can be performed if necessary If there is...

Page 31: ...o not roll or tilt 6 4 Disposal of packaging All packaging materials and disassembled parts transportation protection must be disposed of properly in accordance with applicable local regulations 6 5 S...

Page 32: ...y sure to All operating steps are executed in keeping with the information in this operating manual All covers and protective devices are installed and in proper working order prior to starting work P...

Page 33: ...fastened Check the protective cover damage Check the hoses damage 7 3 Installation Move both control levers on the hydraulic power unit to the 0 position Fig 1 pull off the dust protection cover of th...

Page 34: ...hydraulic load on the spreader The arms must never be fully closed as this will cause hydraulic stress to be built up in the equipment Then the equipment can be disconnected providing that the power u...

Page 35: ...readiness the following measures are essential Each time the device is subjected to a load but at least once a year the equipment and the accessories must be visually inspected Special attention must...

Page 36: ...out using a conventional citrus cleaner 8 3 Maintenance schedule A precise maintenance plan with testing intervals regulations and results can be found in the DGUV Grundsatz 305 002 Point 18 hydrauli...

Page 37: ...tween the hoses Return hose is not correctly coupled only SKS coupling Move power unit control lever to the 0 position and couple correctly only SKS coupling Equipment non functional despite actuating...

Page 38: ...Individual parts can however certainly be used again The hydraulic oil must be completely drained and collected Make sure that the hydraulic oil is disposed of separately For disposal of all device co...

Page 39: ...EC Declaration of Conformity 39 11 EC Declaration of Conformity...

Page 40: ...40 Notes...

Page 41: ...Notes 41...

Page 42: ...42 Notes...

Page 43: ...Notes 43...

Page 44: ...glingen Germany Telefon 49 0 7135 71 10270 Telefax 49 0 7135 71 10396 info weber rescue com Industriegebiet 3 4 4460 Losenstein Austria Telefon 43 0 7255 6237 120 Telefax 43 0 7255 6237 12461 info we...