Weber SP 100 NG, Owner'S Manual

Page 1: ...p them for future use WARNING Follow all leak check procedures carefully in this manual prior to barbecue operation Do this even if barbecue was dealer assembled WARNING Do not try to light this appliance without reading Lighting instructions section of this manual THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY FOR YOUR SAFETY If you smell gas 1 Shut off gas to the appliance 2 Extinguish any ...

Page 2: ...ves off Open the lid and wait five minutes before attempting to relight using the lighting instructions Do not use charcoal or lava rock in your Weber Gas Barbecue Never lean over open grill or place hands or fingers on the front edge of the cooking box Should a grease fire occur turn off all burners and leave lid closed until fire is out Do not enlarge valve orifices or burner ports when cleaning...

Page 3: ...stallation or improper maintenance or service or failure to perform normal and routine maintenance including but not limited to damage caused by insects within the burner tubes as set out in this owner s manual Deterioration or damage due to severe weather conditions such as hail hurricanes earthquakes or tornadoes discoloration due to exposure to chemicals either directly or in the atmosphere is ...

Page 4: ...rademarks of Weber Stephen Products Co 200 East Daniels Road Palatine IL 60067 6266 U S A Genesis Gas Barbecues are covered under the following patent nos U S A 4 677 964 4 727 853 4 777 927 4 829 978 4 860 724 4 941 817 4 966 125 5 070 776 D293 067 D316 355 Canada Rd 1987 Reg 58 034 1 279 540 1 283 586 1 300 994 1 300 995 Printed in the U S A PATENTS AND TRADEMARKS ...

Page 5: ...on steel lid seals in heat c Rapid read thermometer for precision cooking measures grill temperature and can be removed and inserted into the food d Heavy gauge steel Flavorizer Bars distribute heat within the grill Flavorizer Bars heat just the right amount of drippings for flavoring letting excess fat drip past to help prevent flare ups e Separate burners for temperature control f Crossover Igni...

Page 6: ...ance must comply with local codes and or Standard CAN CGA B149 1 Installation Code for Natural Gas Burning Appliances and Equipment Storage The gas must be turned OFF at the natural gas supply when the Weber Gas Barbecue is not in use When the Weber Gas Barbecue is stored indoors the gas supply must be disconnected Operating area WARNING Only use this barbecue outdoors in a well ventilated area Do...

Page 7: ... bolts and screws is given For example 1 4 20 x 2 inch bolt means a bolt 1 4 inch in diameter with 20 threads to the inch 2 inches long On a small screw for example 6 32 x 1 2 inch screw means a number 6 screw with 32 threads to the inch 1 2 inch long While we give much attention to our products unfor tunately an occasional error may occur If a part is missing do not go back to the store Call the ...

Page 8: ...k table Swing table assembly Support rod Axle Accessory rack Warming rack Five long Flavorizer Bars Eight short Flavorizer Bars Front panel Catch pan holder Catch pan Two drip pans Manifold bracket Thermometer Two wheels Two casters 8 W E B E R W E B E R W E B E R W E B E R ...

Page 9: ...ubcaps Check contents of hardware packs Three burner control knobs Three tool holders Five tubing plugs two are spares Support rod holder Swing table end bracket Two hinge pins hardware size 1 4 x 1 1 2 inch clevis pin actual size Five 1 4 20 x 2 inch bolts actual size Six 1 4 20 x 1 2 inch bolts actual size 9 ...

Page 10: ...tep 3 Assemble top frame You will need left frame right frame two 1 4 20 x 1 2 inch bolts two nylon washers and a 7 16 inch wrench Note Work on carpeted area on grass or one of the boxes to protect the finish during frame assembly Lay the leg pieces as shown so the leg tabs point up Figure 2 Slip the two frame pieces together with the tabs inside Figure 2 a Slip washers on bolts insert bolts as sh...

Page 11: ...eg tabs must be on the inside of the frames Add the washers to the bolts insert in the holes as shown and tighten with the wrench Figure 3 Dimples to the inside Step 5 Complete frame assembly You will need partial frame assembly two frame connectors four 1 4 20 x 2 inch bolts four nylon washers and a 7 16 inch wrench Hold one frame connector between the caster and wheel frame Add the nylon washer ...

Page 12: ...p Align the panel with the holes in the frame and insert the plastic buttons through the front panel and frame Figure 6 View from rear of barbecue Plastic buttons Step 6 Insert casters You will need frame assembly and two casters Push the casters firmly into the inserts in the ends of the caster legs Figure 5 Figure 5 ...

Page 13: ... If you answered NO the burners are misaligned Contact Weber Stephen Customer Service Do not use barbecue Guide screw a b c Thumb screws View from behind cooking box Figure 9 Figure 7 Step 8 Add cooking box You will need frame assembly cooking box assembly 1 4 20 x 2 inch bolt nylon washer 1 4 20 keps nut pliers and a 7 16 inch wrench Set the cooking box in the frame so the burner tubes are under ...

Page 14: ...hole Figure 11 c Tighten the igniter lock nut Figure 11 Note If the igniter works loose carefully tighten the igniter lock nut with an adjustable wrench or pliers Frame brace Manifold bracket Figure 10 Step 9 Install manifold bracket You will need manifold bracket Hook the bracket onto the manifold at the center burner valve Place your hand underneath the bracket Lift the manifold bracket and cook...

Page 15: ...he latest edition of ANSI Z223 1 WE RECOMMEND THAT THIS INSTALLATION BE DONE BY A PROFESSIONAL Some of the following are general requirements taken from ANSI Z223 1 for gas supply installations Refer to ANSI Z223 1 latest edition for complete specifications This barbecue is designed to operate at 7 inches of water column pressure 2526 psi A manual shut off valve must be installed outdoors immediat...

Page 16: ...heck to be sure Put the knob on each valve Check by pushing down and turning clockwise If they do not turn they are off proceed to the next step Figure 13 Step 13 Connect flexible hose to manifold You will need the 12 foot natural gas supply hose and a 3 4 inch wrench Thread fitting end of hose onto manifold Figure 14 a Tighten with wrench Figure 14 a ...

Page 17: ... fire or explosion which can cause serious bodily injury or death and damage to property Turn on gas supply Check for leaks by wetting the connections with the soap and water solution and watching for bubbles If bubbles form or if a bubble grows there is a leak Note Since some leak test solutions including soap and water may be slightly corrosive all connections should be rinsed with water after c...

Page 18: ...wing grease to flow into the catch pan Put the foil drip pan into the catch pan Slide the catch pan into the catch pan holder with its finger grip towards you Figure 20 Figure 19 Figure 21 Bottom tray Finger grip on front edge of bottom tray Finger grip Front side of catch pan holder Step 15 Install Flavorizer Bars and Cooking Grates You will need five long Flavorizer Bars eight short Flavorizer B...

Page 19: ...burner control knobs You will need three tool holders control panel and three burner control knobs Hook the tool holders over the frame rail Figure 23 Set the control panel in place over both frame braces Hold the Crossover Ignition button up while setting the control panel in place Place your thumbs over the control panel push in buttons and push them into the frame brace until they snap into pla...

Page 20: ...ay cracked or damaged do not use swing table Call our Customer Service Center to order a new part Install support rod holder on leg Figure 25 d Hook the support rod into the support rod holder WARNING The load limit for the swing table is 30 pounds Figure 25 c d View from rear of barbecue Hinge rod b a Step 19 Install swing table You will need swing table assembly support rod support rod holder an...

Page 21: ...rk table onto the left side rails Figure 26 b Set the accessory rack in place between the two frame connectors Figure 26 c Insert the thermometer into its holder Figure 26 d Insert the tubing plugs into the ends of the frame To fully seat the plugs you may have to tap them lightly with a hammer Figure 26 e Figure 26 a b c d e Caution To keep the barbecue stationary the tabs on the locking casters ...

Page 22: ... lean over open barbecue Keep your face and body at least one foot away from the matchlight hole when lighting the barbecue 4 Push Front burner control knob down and turn to START HI 5 Push the Crossover Ignition Button several times so it clicks each time 6 Check that the burner is lit by looking through the matchlight hole on the front of the cooking box WARNING If the burner does not light turn...

Page 23: ...hole on the front of the cooking box WARNING If the burner does not light turn the Front burner control knob to OFF and wait 5 minutes to let the gas clear before you try again or try to light with a match 7 After the FRONT burner is lit you can turn on the other burners Note Always light the FRONT burner first The other burners ignite from the FRONT burner To Extinguish Turn gas supply OFF at the...

Page 24: ...eriodic Cleaning CAUTION Turn your Weber Gas Barbecue OFF and wait for it to cool before cleaning CAUTION Do not clean your Flavorizer Bars or cooking grates in a self cleaning oven Replacement cooking grates and Flavorizer Bars are available through your retailer or the Weber Stephen Customer Service Center Outside surfaces Use a warm soapy water solution CAUTION Do not use oven cleaner abrasive ...

Page 25: ... a soap and water solution and a rag or brush to apply it To perform leak checks Make sure all burners are in the OFF position Turn on gas supply WARNING Do not ignite burners while leak checking Check for leaks by wetting the connections with the soap and water solution and watching for bubbles If bubbles form or if a bubble grows there is a leak Note Since some leak test solutions including soap...

Page 26: ...ards Your Weber Gas Barbecue as well as any outdoor gas appliance is a target for spiders and other insects They can nest in the venturi section of the burner tubes This blocks the normal gas flow and can cause the gas to flow back out of the air shutter Figure 4 This could result in a fire in and around the air shutters under the control panel causing serious damage to your barbecue The Weber Spi...

Page 27: ...e igniter button down and returns to the up position Check to see if the igniter is loose in the frame Tighten if necessary see Step Install igniter for correct procedure If the Crossover Ignition System still fails to light contact Weber Stephen Customer Service Venturi fin Figure 13 Check fit around valve Check fit around burner Figure 14 White wire Black wire e Remove the manifold bracket and u...

Page 28: ... Flavorizer Bars heavily coated with burned on grease Is the bottom tray dirty and not allowing grease to flow into catch pan Are burners clean The lid is porcelain on steel not paint It cannot peel What you are seeing is baked on grease that has turned to carbon and is flaking off THIS IS NOT A DEFECT Cure Clean Weber Spider Stopper Guards See Section Annual Maintenance Straighten fuel hose If yo...

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Page 30: ...30 W E B E R W EBER 1 2 5 6 7 9 8 12 13 20 21 14 26 28 29 30 48 52 53 46 44 43 42 41 40 38 37 36 35 34 33 32 47 45 27 22 39 10 11 15 16 19 17 4 3 25 24 23 31 18 9 13 54 ...

Page 31: ...ecessary 32 Hair pin cotters 2 33 Hinge pins 2 34 Thermometer 35 1 4 20 keps nut 36 Cooking box 37 Burner control knobs 3 38 Control panel 39 Igniter button 40 Control panel push in buttons 2 41 Crossover tube 42 Front and back burners 2 43 Center burner 44 1 4 20 stainless steel wing nuts 2 45 Spider Stopper Guards 3 46 Manifold assembly 47 Manifold bracket 48 Igniter 49 Igniter lock nut 50 Gas c...

Page 32: ...Service staff is prepared to help you with any problems with parts or assembly Call our toll free number 1 800 446 1071 For quicker service please have your owner s manual available for reference We also welcome any comments or suggestions you might have regarding our products We wish your family the best in outdoor cooking enjoyment Weber Stephen Products Company Customer Service Center 200 East ...