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The following text describes the assembly of the left door only; the
attachment of the right-hand door has to be done accordingly.
3.1 Assembly of the hinge parts (ill. 3a)
Drawings in the upper line show the assembly of the right-hand side,
those in the lower line the assembly of the left-hand side.
When adding the hinge pins make sure that all hinge components
are in correct position. This is very important for both, the function
and the correct fitting of the cab door. For a better orientation
some of the components are specially marked (see corresponding
arrows in the drawing). Please refer to ill. 3b which is showing not
only the hinge components at original size and completely assem-
bled but also the correct position of the angled hinge components
(length of leg and angle position).
1st step: Lay the hinge support 970 from inside into both long open-
ings on the left inside door panel 968; press then one nut 109 into
the hexagonal slot of the support and fix it from outside using one
countersunk screw 926.
2nd step: Push one hinge pin 827 into the hole on the longer leg
(note the corresponding mark!) of one of the door hinges 972 until
the top of the pin sits flush. From the top press then this pin through
that hole provided for on the support you have already pre-mounted.
On the bottom insert a second hinge pin 972 (note the corresponding
mark!); use an appropriate tool to push it into place until the upper
door hinge snaps into that slot on the inside door panel. The two
door hinges 971 have to be mounted in the same way.
3rd step: Now set the door hinge 974 between both already pre-
mounted angled hinges (use the centre holes) and fix it with a further
pin 827. Afterwards the shorter leg (note the corresponding mark!) of
the hinge 973 has to be added to the other hinges in the same way.
4th step: Attention! The holes on the supports 975 are not central!
Note the correct position of the corresponding mark when mounting
the supports along with pins 827 to the free holes of the hinges!
3.2 Assembly of the door (ill. 3c)
First remove the protecting foil from the door window 981. Now use
the mirror support 470 as well as the tapping screw 907 in order to
premount the following parts: door 976, door window 981, door lock
980 and inside door panel 968. Please pay attention to the correct
position of the door lock!
For easier differentiation both door trims 978 and 979 are marked by
letters: „L“ = left, „R“ = right. Lead one door handle 611 through the
left door cover 978. Afterwards set the door trim along with the han-
dle onto the proper door, whereby the short axles on the door handle
must sit exactly inside the half-round bearing of the door panel. With
two countersunk screws 727 fix then door panel with door and trim.
Using one screw 741 add finally the second mirror support 470 onto
the top of the door.
80-e.DOC / K-Actros
Page 3
Qty.
No. Assembly part
2
109 Nut M2
14
827 Pin for door hinge
∅
1 x 36mm
2
926 Countersunk screw
M2 x 5
1
968 Inside door panel, -lh-
1
969 Inside door panel, -rh-
2
970 Support 2, door hinge
4
971 Door hinge 2
4
972 Door hinge 3
2
973 Door hinge 1
2
974 Door hinge 4
4
975 Support 1, door hinge
B-233-2
1st step
2nd step
3rd step
4th step
Important!
The door trims will
correctly fit only if
each opening for the
door handles lays
at the bottom.
Qty.
No. Assembly part
4
470 Mirror hinge, bottom
2
611 Door handle
4
727 Countersunk tapping
screw 2.2 x 6.5
2
741 Screw M2 x 4
2
907 Countersunk screw
M2 x 8
Qty.
No. Assembly part
1
976 Door -lh-
1
977 Door -rh-
1
978 Door trim -lh-
1
979 Door trim -rh-
2
980 Door lock
2
981 Door window
Assembly of the hinge parts ill. 3a
Assembly of the doors ill. 3c
Top view of the assembled hinge components ill. 3b
M 1:1
Right
side
Left
side
„L“
„L“
„R“
„R“
B-233-2b
