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16

CUSTOMER RESPONSIBILITIES

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service
classification SF-SJ.  Select the oil’s SAE viscosity grade
according to your expected operating temperature.

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

SAE VISCOSITY GRADES

-20 0 30 40 

80 

100 

-30 

-20 0  20 30 

40 

 

F

 

C

32 

-10 

10 

60 

5W-30

SAE 30

FIG. 10

NOTE:

  Although multi-viscosity oils (5W30, 10W30 etc.)

improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F.  Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.

Change the oil after every 25 hours of operation or at least
once a year if the tractor is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine and
after each eight (8) hours of operation.  Tighten oil fill cap/
dipstick securely each time you check the oil level.

V-BELTS

Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can
restrict cooling.

BATTERY

Your tractor has a battery charging system which is suffi-
cient for normal use.  However, periodic charging of the
battery with an automotive charger will extend its life.

Keep battery and terminals clean.

Keep battery bolts tight.

Keep small vent holes open.

Recharge at  6-10 amperes for 1 hour.

NOTE:

 The original equipment battery on your tractor is

maintenance free. Do not attempt to open or remove caps or
covers. Adding or checking level of electrolyte is not
necessary.

TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause the
battery to “leak” power.

Open battery box door.

Disconnect BLACK battery cable first  then RED  battery
cable and remove battery from tractor.

Rinse the battery with plain water and dry.

Clean terminals and battery cable ends with wire brush
until bright.

Coat terminals with grease or petroleum jelly.

Reinstall battery (See “REPLACING BATTERY” in the
Service and Adjustments section of this manual).

FIG. 11

OIL DRAIN
PLUG

OIL FILL
CAP/DIPSTICK

TO CHANGE ENGINE OIL (See Figs. 10 and 11)

Determine temperature range expected before oil change.
All oil must meet API service classification SF-SJ.

Be sure tractor is on level surface.

Oil will drain more freely when warm.

Catch oil in a suitable container.

Remove oil fill cap/dipstick.  Be careful not to allow dirt
to enter the engine when changing oil.

Remove drain plug.

After oil has drained completely, replace oil drain plug
and tighten securely.

Refill engine with oil through oil fill dipstick tube.  Pour
slowly.  Do not overfill.  For approximate capacity see
“PRODUCT SPECIFICATIONS” section of this manual.

Use gauge on oil fill cap/dipstick for checking level.  Be
sure dipstick cap is tightened securely for accurate
reading.  Keep oil at “FULL” line on dipstick.

Summary of Contents for 180083

Page 1: ...EL NO WE1538A 15 HP 38 Inch LawnTractor For Parts and Service contact our authorized distributor call 1 800 849 1297 For Technical Assistance call 1 800 829 5886 180083 Rev 1 06 05 02 RH PRINTED IN U...

Page 2: ...en changes in speed or direction SAFE OPERATION PRACTICES FOR RIDE ON MOWERS IMPORTANT THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWIN...

Page 3: ...hill disengage blades shift into reverse and back down slowly Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible Look for this symbol to point out im portan...

Page 4: ...to assemble and maintain your tractor properly Always observe the SAFETY RULES CUSTOMER RESPONSIBILITIES Read and observe the safety rules Followaregularscheduleinmaintaining caringforand using your...

Page 5: ...Steering Boot Steering Wheel Adapter 1 Bolt 1 Washer 17 32 x 1 3 16 x 12 Gauge Seat 2 Keys Slope Sheet Keys 1 Lock Washer 1 2 Steering Extension Shaft 1 Large Flat Washer 1 Locknut 5 16 18 1 Hex Bolt...

Page 6: ...OT EXTENSION SHAFT 5 16 HEX BOLT STEERING WHEEL INSERT ADAPTER 3 8 LOCK WASHER LARGE FLAT WASHER TABS TAB SLOTS BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL See Fig 1 ASSEMBLE EXTENSION SHA...

Page 7: ...ur tractor off the skid Follow the appropriate instruction below to remove the tractor from the skid INSTALL SEAT See Fig 3 Adjust seat before tightening adjustment bolt Remove adjustment bolt lock wa...

Page 8: ...DECK LEVELNESS For best cutting results mower housing should be properly leveled See TOLEVELMOWERHOUSING intheService and Adjustments section of this manual CHECK FOR PROPER POSITION OF ALL BELTS See...

Page 9: ...RD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON FUEL CHOKE MOWER HEIGHT PARKING BRAKE LOCKED UNLOCKED REVERSE NEUTRAL HIGH LOW ATTACHMENT CLUTCH ENGAGED MOWER LIFT DANGER KEEP HANDS AND FEET...

Page 10: ...d off THROTTLE CHOKE CONTROL Used for starting and controllingenginespeed CLUTCH BRAKE PEDAL Used for declutching and brak ing the tractor and starting the engine PARKINGBRAKE Locksclutch brakepedalin...

Page 11: ...approximately 1 1 2 to 4 The heights are measured from the ground to the blade tip with theenginenotrunning Theseheightsareapproximateand may vary depending upon soil conditions height of grass and t...

Page 12: ...or a few seconds remove and read oil level If necessary add oil until FULL mark on dipstick is reached Do not overfill For cold weather operation you should change oil for easier starting See OIL VISC...

Page 13: ...inutes and try again If engine still does not start move the throttle control back to the choke position and retry WARM WEATHER STARTING 50 F and above Whenenginestarts movethethrottlecontroltothefast...

Page 14: ...2 4 5 Change Engine Oil without oil filter 1 2 GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have beensubjectedtooperatorabuseornegligence Toreceive full value from th...

Page 15: ...with the ground If blade is balanced it should remain in a horizontal position If either end of the blade moves downward sharpen the heavy end until the blade is balanced TRACTOR Always observe safet...

Page 16: ...s life Keep battery and terminals clean Keep battery bolts tight Keep small vent holes open Recharge at 6 10 amperes for 1 hour NOTE The original equipment battery on your tractor is maintenancefree D...

Page 17: ...nggentlyonflatsurface Ifvery dirty or damaged replace cartridge Reinstall cartridge nut precleaner cover and secure with knob s IMPORTANT PETROLEUM SOLVENTS SUCH AS KEROSENE ARE NOT TO BE USED TO CLEA...

Page 18: ...o carburetor replacementisrequired With engine cool remove filter and plug fuel line sec tions Place new fuel filter in position in fuel line with arrow pointingtowardscarburetor Be sure there are no...

Page 19: ...ing off pulley bolt Remove large retainer spring slide collar off and push housing guide out of bracket Disconnect anti swaybar from chassis bracket by re movingretainerspring Disconnect suspension ar...

Page 20: ...adjustment nut on that side To lower one side of mower loosen lift link adjustment nut on that side NOTE Threefullturnsofadjustmentnutwillchangemower height about 1 8 Recheck measurements after adjus...

Page 21: ...dler and clutching idler Pull belt slack toward rear of tractor Remove belt upwards from transaxle pulley by deflecting belt keep ers TO REMOVE WHEEL FOR REPAIRS See Fig 23 Block up axle securely Remo...

Page 22: ...erminal of fully charged battery Connect the other end of the BLACK cable to good CHASSIS GROUND away from fuel tank and battery TO REMOVE CABLES REVERSE ORDER BLACK cable first from chassis and then...

Page 23: ...DEPARTMENT WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS CLAMP SCREW ENGINE TO ADJUST THROTTLE CONTROL CABLE See Fig 28 The throttle control has been preset at the factor...

Page 24: ...G IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOL OR METHANOL CAN AT...

Page 25: ...ty ignition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center departme...

Page 26: ...Mower deck not level 4 Level mower deck 5 Low uneven tire air pressure 5 Check tires for proper air pressure 6 Worn bent or loose blade 6 Replace sharpen blade Tighten blade bolt 7 Buildup of grass le...

Page 27: ...TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM THE LIGHTS ARE NOT CONNECTED TO THE BATTERY BUT HAVE THEIR OWN ELECTRICAL SOURCE BECAUSE OF THIS THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENG...

Page 28: ...28 28 29 26 24 42 43 27 27 25 41 27 27 40 33 90 30 8 2 1 27 48 16 16 22 21 REPAIR PARTS TRACTOR MODEL NUMBER WE1538A ELECTRICAL 52...

Page 29: ...27 73510400 Nut Keps Hex 1 4 20 Unc 28 4207J Cable Ground 6 Ga 12 black 29 121305X Switch Plunger Nc Gray 30 175566 Switch Ign 33 140401 Key Ign 40 179720 HarnessIgn 41 71110408 Bolt Blk Fin Hex 1 4...

Page 30: ...RTS TRACTOR MODEL NUMBER WE1538A CHASSIS 3 2 35 3 26 35 3 26 33 10 34 1 208 11 17 29 28 208 13 12 51 57 53 52 54 55 24 26 25 26 25 3 31 24 30 209 8 209 6 16 9 15 209 209 5 5 58 145 37 37 18 206 205 20...

Page 31: ...6 X 12 Ga 26 73800600 Nut Lock Hex w Ins 3 8 16 Unc 28 140434 Grille Lens Asm 29 140273X599 Lens Grille Private Label 30 169465X550 Fender 31 136619 Bracket Fender Repl 109873x 33 179716X550 Footrest...

Page 32: ...28 112 14 41 38 39 57 51 74 75 78 76 77 25 26 19 24 2 53 35 34 37 36 35 62 36 64 65 59 56 212 55 63 116 70 77 61 22 27 26 6 113 18 51 5 18 6 52 30 32 32 30 52 11 21 4 3 13 10 8 12 12 7 250 250 1 145 9...

Page 33: ...e Flat 39 74760648 Bolt Fin Hex 3 8 16 x 3 41 175556 Keeper Belt Idler 47 127783 Pulley Idler V Groove Plastic 48 154407 Bellcrank Clutch Grnd Drv STL 49 123205X Retainer Belt Style Spring 50 74760624...

Page 34: ...9 5 7 7 9 4 3 32 43 6 43 8 10 40 11 8 6 9 46 46 8 6 9 2 47 47 26 30 28 1 41 42 37 36 37 38 63 11 39 68 67 67 67 13 65 85 85 68 15 15 15 29 29 82 88 71 17 29 43 91 REPAIR PARTS TRACTOR MODEL NUMBER WE1...

Page 35: ...Dash 37 152927 Screw 38 140045X428 Cap Wheel Steer Ayp 39 19133812 Washer 13 32 x 2 3 8 x 12 Ga 40 7810H Nut Lock Center 3 8 24un 41 100711L Adaptor Wheel Strg 42 145054X428 Boot Dash Mtl Steering Bl...

Page 36: ...36 2 1 OPTIONAL EQUIPMENT Spark Arrester 29 44 46 32 31 33 37 33 40 62 13 4 72 78 81 3 16 78 23 45 14 38 15 REPAIR PARTS TRACTOR MODEL NUMBER WE1538A ENGINE...

Page 37: ...park Arrestor Flat Scrn 31 109202X Tank Fuel Front 32 140527 Cap Asm Fuel 33 123487X ClampHose 37 137040 Line Fuel 20 38 Oil Drain Plug Order from engine manufacturer 40 124028X Bushing Snap Nyl Blk F...

Page 38: ...lk 12 121246X Bracket Pnt Mounting Switch 13 121248X Bushing Snap Blk Nyl KEY PART NO NO DESCRIPTION 14 72050412 Bolt Rdhd Sht Nk 1 4 20 X 1 1 2 15 134300 Spacer Split 28 X 96 16 121250X SpringCprsn 1...

Page 39: ...or sEnglish 180084 Manual Operator sFrench Available accessories not included with mower C38 GrassCatcher MK38 Mulch Kit w Blades LSB42 42 Snow Blower LC05 WheelWeights LBD48 48 Snow Blade CH11 TireCh...

Page 40: ...40 REPAIR PARTS TRACTOR MODEL NUMBER WE1538A MOWER LIFT 15 20 16 1718 20 20 15 20 4 5 6 2 3 1 6 5 4 7 8 12 11 31 32 31 32 19 19 13 13 13 13...

Page 41: ...le Bicycle Matte Blk 8 124526X Button Plunger Black 11 139865 Link Lift LH Fixed Length 12 139866 Link Lift RH Fixed Length 13 4939M RetainerSpring 15 173288 Link Front 16 73350800 Nut Jam Hex 1 2 13...

Page 42: ...WER DECK 19 86 3 8 4 2 2 15 14 13 11 10 9 8 1 21 2 96 97 29 27 23 26 28 25 24 21 87 88 21 146 31 40 150 45 32 33 69 55 56 36 36 89 123 113 53 30 109 89 122 40 89 108 107 68 4 3 5 6 2 21 149 16 21 2 11...

Page 43: ...nc 45 4497H Retainer 53 130840 Brake Assembly 54 133943 Washer Hardened 55 133840 Idler Arm Assembly 56 165723 Spacer Retainer 67 106932X Knob 68 144200 V Belt 42 Mower 69 76020312 Pin Cotter 3 32 x 3...

Page 44: ...44 SERVICE NOTES...

Page 45: ...limited to 90 days from the date of original purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and main tained in accordance with the instructions...

Page 46: ...the Power Train Component and parts The cost of normal maintenance and replacement of service items which are not defective shall be paid for by the original purchaser C Securing Warranty Service Warr...

Page 47: ...he face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted li...

Page 48: ......

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