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18

SERVICE AND ADJUSTMENTS

WARNING: TO  AVOID  SE RI OUS IN 

JU RY, BEFORE PERFORMING ANY SERVICE OR ADJUST-

MENTS:

 

Depress clutch/brake pedal fully and set parking brake.

 

Place gearshift lever in neutral (N) position.

 

Place attachment clutch  in “DISENGAGED” position.

 

Turn ignition key to  “STOP” and remove key.

 

Make sure the blades and all moving parts have completely stopped.

 

Disconnect spark plug wire from spark plug and place wire where it cannot come in contact  

 with 

plug.

TRACTOR

TO REMOVE MOWER (See Fig. 16)

Mower will be easier to remove from the right side of trac-
tor.
•      Place attachment clutch in “DIS EN GAGED” position.
•      Move attachment lift lever forward to low er mower to 

its lowest po si tion.

•      Roll belt off engine pulley.
•         Remove small retainer spring, and remove clutch spring 

off pulley bolt.

•      Remove large retainer spring, slide col lar off and push 

housing guide out of brack et.

•      Disconnect anti-swaybar from chas sis bracket by re-

mov ing re tain er spring.

•      Disconnect suspension arms from rear deck brackets 

by removing retainer springs.

•      Disconnect front links from deck by re mov ing retainer 

springs.

•      Raise lift lever to raise suspension arms. Slide mower 

out from under tractor.

IMPORTANT:

 IF AN ATTACHMENT OTHER THAN THE MOWER 

DECK IS TO BE MOUNTED ON THE TRAC TOR, REMOVE THE 
FRONT LINKS AND HOOK THE CLUTCH SPRING INTO SQUARE 
HOLE IN FRAME.

TO INSTALL MOWER (See Fig. 16)

•      Raise attachment lift lever to its high est position.
•      Slide mower under tractor with defl ector shield to right 

side of tractor.

•      Lower lift lever to its lowest po si tion.
•     Connect front links to mower deck and secure with 

retainer springs..

•     Connect suspension arms to rear deck brackets and 

secure with retainer springs.

•     Connect anti-swaybar to chassis bracket and secure 

with retainer spring.

•         Push clutch cable housing guide into bracket, slide col-

lar onto guide and secure with large retainer spring.

•      Place fl at washer and clutch spring on idler pulley bolt 

and secure with small retainer spring.

•      Install belt onto engine pulley.

SUSPENSION
ARMS

RETAINER SPRINGS
(BOTH SIDES)

RETAINER SPRING

ANTI-SWAY BAR

HOUSING GUIDE

FRONT LINK

COLLAR

ENGINE PULLEY

LARGE 
RETAINER 
SPRING

CLUTCH SPRING

SMALL RETAINER SPRING

BRACKET

SQUARE HOLE

FIG. 16

DEFLECTOR SHIELD

SMALL RETAINER SPRING

CLUTCH SPRING

FLAT WASHER

Summary of Contents for 186073

Page 1: ...DEL NO WE165T42A 16 5 HP 42 Inch Lawn Tractor 186073 12 2 02 RD PRINTED IN U S A For Parts and Service contact our authorized distributor call 1 800 849 1297 For Technical Assistance call 1 800 829 58...

Page 2: ...e manual and on the machine before starting Only allow responsible adults who are familiar with the instructions to operate the machine Clear the area of objects such as rocks toys wire etc which coul...

Page 3: ...he watchful care of another responsible adult Be alert and turn machine off if children enter the area Before and when backing look behind and down for small children Mow up and down slopes 15 Max not...

Page 4: ...sing your tractor Follow the instructions under Maintenance and Stor age sections of this owner s manual WARNING This tractor is equipped with an internal com bustion engine and should not be used on...

Page 5: ...pe Sheet 1 Oil Drain Tube 1 Bolt 1 Washer 17 32 x 1 3 16 x 12 Gauge 1 Lock Washer 1 2 1 Large Flat Washer 1 Hex Bolt 1 4 28 x 1 1 4 1 Locknut 1 4 28 1 Locknut 1 2 20 2 Keys Steering Wheel Adapter Stee...

Page 6: ...EERING SHAFT STEERING BOOT EXTENSION SHAFT 1 4 HEX BOLT STEERING WHEEL INSERT ADAPTER 1 2 HEX NUT LARGE FLAT WASHER TABS TAB SLOTS BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL See Fig 1 ASS...

Page 7: ...shift lever in neutral position Turn ignition key to OFF position Continue with the instructions that follow FIG 3 CHECK BATTERY See Fig 3 Lift seat pan to raised position If this battery is put into...

Page 8: ...E FOLLOWING IMPORTANT ITEMS Engine oil is at proper level Fuel tank is filled with fresh clean regular unleaded gasoline Become familiar with all controls their location and function Operate them befo...

Page 9: ...ould result in serious injury or death The safety alert symbol is used to identify safety inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a...

Page 10: ...hing and brak ing the tractor and starting the engine PARKINGBRAKE Locksclutch brakepedalintothebrake position GEARSHIFT LEVER Selects the speed and direction of the tractor ATTACHMENT LIFT LEVER Used...

Page 11: ...IMPORTANT LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN OFF WILL CAUSE THE BATTERY TO BE DISCHARGED DEAD ATTACHMENT CLUTCH LEVER ENGAGED POSITION IGNITION KEY DISENGAGED POSITION PARKING BRA...

Page 12: ...be sure gearshift lever is in neutral N position Do not push or tow tractor at more than five 5 MPH NOTE To protect hood from damage when transporting your tractor on a truck or a trailer be sure hoo...

Page 13: ...storage of 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season SeeStorageInstructionsforadditional informatio...

Page 14: ...ine Oil without oil filter 1 2 GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have beensubjectedtooperatorabuseornegligence Toreceive full value from the warranty opera...

Page 15: ...ning and the attachment clutch is engaged any attempt by the operator to leave the seat should shut off the engine The attachment clutch should never operate unless the operator is in the seat BLADE C...

Page 16: ...ghtened securely for accurate reading Keep oil at FULL line on dipstick YELLOW CAP ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF SJ Select the oil s S...

Page 17: ...COVER FIG 13 COVER KNOBS MUFFLER Inspect and replace corroded muffler and spark arrester if equipped as it could create a fire hazard and or dam age SPARK PLUGS Replace spark plugs at the beginning o...

Page 18: ...s Disconnect front links from deck by removing retainer springs Raise lift lever to raise suspension arms Slide mower out from under tractor IMPORTANT IFANATTACHMENTOTHERTHANTHEMOWER DECK IS TO BE MOU...

Page 19: ...equal number of turns FIG 20 BOTH FRONT LINKS MUST BE EQUAL IN LENGTH FIG 19 TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway Make sure tires are properly i...

Page 20: ...LER PULLEYS MANDREL PULLEYS 1 1 2 JAM NUT WITH PARKING BRAKE ENGAGED OPERATING ARM NUT A FIG 22 TO CHECK AND ADJUST BRAKE See Fig 22 Your tractor is equipped with an adjustable brake system which is m...

Page 21: ...toe in or camber contact your nearest authorized service center department TO REMOVE WHEEL FOR REPAIRS See Fig 24 Block up axle securely Remove axle cover retaining ring and washers to allow wheel re...

Page 22: ...See Fig 25 WARNING Lead acid batteries gen erate explosive gases Keep sparks flameandsmokingmaterialsawayfrom batteries Always wear eye protection when around batteries If your battery is too weak to...

Page 23: ...as described below before loosening cable If adjustment is necessary proceed as follows With engine not running move throttle control lever from slow to choke position Slowly move lever from choke to...

Page 24: ...L FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOLORMETHANOL CANATTRACTMOISTUREWHI...

Page 25: ...ty ignition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center departme...

Page 26: ...Mower deck not level 4 Level mower deck 5 Low uneven tire air pressure 5 Check tires for proper air pressure 6 Worn bent or loose blade 6 Replace sharpen blade Tighten blade bolt 7 Buildup of grass le...

Page 27: ...RPM NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM THE LIGHTS ARE NOT CONNECTED TO THE BATTERY BUT HAVE THEIR OWN ELECTRICAL SOURCE BECAUSE OF THIS THE BRIGHTNESS OF THE LIGHTS WILL CH...

Page 28: ...28 REPAIR PARTS TRACTOR MODEL NUMBER WE165T42A PRODUCT NO 954 57 07 96 ELECTRICAL 28 29 26 24 42 43 27 27 25 41 27 27 40 33 90 30 8 2 1 27 16 16 52 22 21 48...

Page 29: ...ble Battery 6 Ga w 16 wire red 26 175158 Fuse 20 AMP 27 73510400 Nut Keps Hex 1 4 20 unc 28 4207J Cable Ground 6 Ga 12 black 29 121305X Switch Plunger Nc Gray 30 175566 Switch Ign 33 140401 Key Ign 40...

Page 30: ...MBER WE165T42A PRODUCT NO 954 57 07 96 CHASSIS AND ENCLOSURES 3 2 35 3 26 3 35 26 33 10 34 1 208 11 17 29 28 208 13 12 51 57 53 52 54 55 24 26 25 26 25 31 24 30 209 8 209 6 16 9 15 209 209 209 5 5 145...

Page 31: ...ert 3 8 16 UNC 28 179101 Grill Lens Asm 29 140273X599 Lens Grille Private label 30 169465X550 Fender Asm 31 136619 Bracket Fender 33 179716X550 Footrest LH 34 179717X550 Footrest RH 35 72110606 Bolt R...

Page 32: ...96 DRIVE 29 28 112 14 41 38 39 57 51 74 75 78 76 77 25 26 19 24 2 53 35 34 37 36 35 62 36 64 65 59 56 212 55 63 116 70 77 61 22 27 26 6 113 18 51 5 18 6 52 30 32 32 30 52 11 21 4 3 13 10 8 12 12 7 25...

Page 33: ...74760648 Bolt Fin Hex 3 8 16 Unc x 3 41 175556 Keeper Belt Idler 47 127783 Pulley Idler V Groove Plastic 48 154407 Bellcrank Clutch 49 123205X Retainer Belt Style Spring 50 72110612 Bolt 51 73680600...

Page 34: ...NUMBER WE165T42A PRODUCT NO 954 57 07 96 STEERING ASSEMBLY 44 51 54 5 9 5 7 7 9 4 3 32 43 6 43 8 10 40 11 8 6 9 46 46 8 6 9 2 47 47 26 30 28 1 41 42 37 36 37 38 12 39 68 67 67 67 13 65 85 85 68 15 15...

Page 35: ...4 30 76020412 Pin 32 130465 Rod Tie Wire Form 19 75 Mech 36 155099 Bushing Strg 5 8 Id Dash 37 152927 Screw TT 10 32 x 5 x 3 8 Flange 38 140045X428 Insert Cap Strg 39 19183812 Washer 9 16 x 2 3 8 40 7...

Page 36: ...36 REPAIR PARTS TRACTOR MODEL NUMBER WE165T42A PRODUCT NO 954 57 07 96 ENGINE 2 1 OPTIONAL EQUIPMENT Spark Arrester 29 44 46 32 31 33 37 33 40 62 13 4 85 78 78 81 3 16 23 45 14 38...

Page 37: ...asher Lock Ext Tooth 3 8 23 169837 Shield Browning Debris Guard 29 137180 Arrestor Spark 31 184900 Tank Fuel 1 25 Fr 32 140527 Cap Asm Fuel W sym Vented 33 123487X Clamp Hose Blk 37 137040 Line Fuel 2...

Page 38: ...ck 24 19171912 Washer 17 32 x 1 3 16 x 12 Ga 25 127018X Bolt Shoulder 5 16 18 x 62 26 10040800 Lockwasher 26 23 1 24 16 15 12 13 17 25 4 3 8 9 7 8 9 7 2 6 22 21 5 10 5 14 1 140116 Seat 2 140551 Bracke...

Page 39: ...ches 1 inch 25 4 mm KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 12 162392 Decal Grille 13 162391 Decal Deck 14 160396 Decal V belt Schematic 42 16 145005 Decal Battery Danger Poison 20 64 17...

Page 40: ...40 REPAIR PARTS TRACTOR MODEL NUMBER WE165T42A PRODUCT NO 954 57 07 96 MOWER LIFT 15 20 16 1718 20 20 15 20 4 5 6 2 3 1 6 5 4 7 8 12 11 31 32 31 32 19 19 13 13 13 13...

Page 41: ...Nylon 7 109413X Grip Handle 8 124526X Button Plunger 11 139865 Link Lift Lh 12 139866 Link Lift Rh 13 4939M Retainer Spring 15 173288 Link Front 16 73350800 Nut Jam Hex 1 2 13 Unc 17 175689 Trunnion...

Page 42: ...16 68 37 184 30 31 32 33 146 148 145 150 45 144 147 147 142 149 142 49 50 51 54 52 53 55 56 34 1 46 44 21 24 25 26 27 2 28 29 23 21 21 21 18 18 20 2 48 59 19 4 3 5 6 21 40 143 36 40 37 40 159 152 151...

Page 43: ...3944 Washer Hardened 49 174284 Roller Assembly Cam Follower 50 131340 Bolt Shoulder 10 24 Grade 5 51 69180 Locknut 52 139888 Bolt Shoulder 5 16 18 UNC 53 131845 Arm Assembly Pad Brake 54 178515 Washer...

Page 44: ...44 SERVICE NOTES...

Page 45: ...for rental or commercial purposes is limited to 90 days from the date of original purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and main taine...

Page 46: ...the Power Train Component and parts The cost of normal maintenance and replacement of service items which are not defective shall be paid for by the original purchaser C Securing Warranty Service Warr...

Page 47: ...he face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted li...

Page 48: ......

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