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21

SERVICE AND ADJUSTMENTS

FIG. 21

FIG. 22

TO AD 

JUST STEER 

ING WHEEL  ALIGN-

 MENT

If steering wheel crossbars are not horizontal (left to right) 
when wheels are positioned straight forward, remove steer-
 ing wheel and reassemble per instructions in the Assembly 
section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on 
your tractor.  If damage has occurred to affect the front 
wheel toe-in or camber, contact your nearest authorized 
service center/department. 

FIG. 20

38

38

42

42

MANDREL
PULLEY

RETAINER 
SPRING

R.H. SUSPENSION ARM

MANDREL
PULLEY

IDLER
PULLEYS

ENGINE 
PULLEY

TO REPLACE MOTION DRIVE BELT 
(See Fig. 22)

Park the tractor on level surface.  En gage parking brake.  
For as sis tance, there is a belt installation guide decal on 
bottom side of left footrest.

BELT REMOVAL -
 •     Remove mower (See “TO RE MOVE MOWER” in this 

section of manual).

NOTE:

 Observe entire motion drive belt and position of all 

belt guides and keepers.
 •     Remove belt from stationary idler and clutching idler.
 •     Remove belt downward from around en gine pulley.
 •    Pull belt slack toward rear of trac tor.  Remove belt 

upwards from transaxle pulley by de fl ect ing belt keep-
 ers.

 •    Remove belt from center span keeper and pull belt 

away from tractor.

BELT INSTALLATION -
 •     Carefully work new belt down be tween transaxle belt 

keepers and onto the input pulley.

 •     Slide belt into the center span keeper.
 •     Pull belt toward front of tractor and roll around the top 

groove of engine pulley.

 •    Install belt through stationary idler and clutch 

ing 

idler.

 •    Make sure belt is in all pulley grooves and in side all 

belt guides and keep ers.

 •     Install mower (See “TO IN STALL MOWER” in this sec-

 tion of manual).

TRANSAXLE 
PULLEY

STA TION ARY 
IDLER

CLUTCHING 
IDLER

ENGINE 
PULLEY

CENTER SPAN
KEEPER

JAM NUT

WITH PARKING BRAKE “ENGAGED”

OPERATING ARM

NUT “A”

1-1/2"

TO CHECK AND ADJUST BRAKE (See Fig. 21)

Your tractor is equipped with an ad just able brake system 
which is mounted on the right side of the transaxle.

If tractor requires more than fi ve (5) feet to stop at highest 
speed in high est gear on a level, dry concrete or paved 
surface, then brake must be checked and ad just ed.

TO CHECK BRAKE
•      Park tractor on a level, dry concrete or paved surface, 

depress clutch/brake pedal all the way down and en-
gage parking brake.

•      Place gear shift lever in neutral (N) position.
The rear wheels must lock and skid when you try to manually 
push the tractor forward. If the rear wheels rotate, the brake 
needs to be adjusted or the pads need to be replaced.

TO ADJUST BRAKE
•      Depress clutch/brake pedal all the way down and en-

 gage parking brake.

•     Measure distance between brake operating arm and 

nut “A” on brake rod.

•      If distance is other than 1-1/2", loos en jam nut and turn 

nut “A” until dis tance becomes 1-1/2".  Re tight en jam 
nut against nut “A”.

•         Road test tractor for proper stopping distance as stated 

above.  Readjust if nec es sary.  If stopping distance is 
still greater than fi ve (5) feet in high est gear, further 
main te nance is nec es sary.  Replace brake pads or 
contact a qualifi ed service center.

Summary of Contents for 186778

Page 1: ...MODEL NO WE1538C 15 HP 38 Inch Lawn Tractor For Parts and Service contact our authorized distributor call 1 800 849 1297 For Technical Assistance call 1 800 829 5886 186778 1 23 03 JH PRINTED IN U S A...

Page 2: ...changes in speed or direction Avoid starting or stopping on a slope If tires lose trac tion disengage the blades and proceed slowly straight down the slope SAFE OPERATION PRACTICES FOR RIDE ON MOWERS...

Page 3: ...achine operation Keepchildrenoutofthemowingareaandunderthewatchful care of another responsible adult Be alert and turn machine off if children enter the area Before and when backing look behind and do...

Page 4: ...e you to assemble and maintain your tractor properly Always observe the SAFETY RULES CUSTOMER RESPONSIBILITIES Read and observe the safety rules Follow a regular schedule in maintaining caring for and...

Page 5: ...ering Boot Steering Wheel Adapter 1 Bolt 1 Washer 17 32 x 1 3 16 x 12 Gauge Seat 2 Keys Slope Sheet Keys 1 Lock Washer 1 2 Steering Extension Shaft 1 Large Flat Washer 1 Oil Drain Tube For Future Use...

Page 6: ...M SKID ATTACH STEERING WHEEL See Fig 1 ASSEMBLE EXTENSION SHAFT AND BOOT Slide extension shaft onto lower steering shaft Align mountingholesinextensionandlowershaftsandinstall 1 4 hex bolt and locknut...

Page 7: ...Get off seat without moving its adjusted position Raise seat and tighten adjustment bolt securely SEAT PAN SHOULDER BOLT FLAT WASHER SEAT TO DRIVE TRACTOR OFF SKID See Op eration section for location...

Page 8: ...E FOLLOWING IMPORTANT ITEMS Engine oil is at proper level Fuel tank is filled with fresh clean regular unleaded gasoline Become familiar with all controls their location and function Operate them befo...

Page 9: ...ould result in serious injury or death The safety alert symbol is used to identify safety inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a...

Page 10: ...off THROTTLE CHOKE CONTROL Used for starting and controlling engine speed CLUTCH BRAKE PEDAL Used for declutching and brak ing the tractor and starting the engine PARKINGBRAKE Locksclutch brakepedalin...

Page 11: ...s approximately 1 1 2 to 4 The heights are measured from the ground to the blade tip withtheenginenotrunning Theseheightsareapproximate and may vary depending upon soil conditions height of grass and...

Page 12: ...d cause you to lose control of your tractor BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped from the factory already filled with summer weight oil Check e...

Page 13: ...estart the engine and allow it to warm up for one minute using the choke as described above COLD WEATHER STARTING 50 F and below When engine starts allow engine to run with the throttle control in the...

Page 14: ...Engine Oil without oil filter 1 2 GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have beensubjectedtooperatorabuseornegligence Toreceive full value from the warranty op...

Page 15: ...ith the ground If blade is balanced it should remain in a horizontal position If either end of the blade moves downward sharpen the heavy end until the blade is balanced TRACTOR Always observe safety...

Page 16: ...l Remove yellow cap from end of drain valve and install the drain tube onto the fitting CLOSED AND LOCKED POSITION YELLOW CAP DRAIN TUBE OIL DRAIN VALVE FIG 11 Unlock drain valve by pushing inward and...

Page 17: ...l not run properly using a dirty air filter Replace pre cleaner after every 25 hours of operation or every season Service paper cartridge every 100 hours of operation or every season whichever occurs...

Page 18: ...ilter and plug fuel line sec tions Place new fuel filter in position in fuel line with arrow pointing towards carburetor Be sure there are no fuel line leaks and clamps are properly positioned Immedia...

Page 19: ...lide collar off and push housing guide out of bracket Disconnect anti swaybar from chassis bracket by re moving retainer spring Disconnect suspension arms from rear deck brackets by removing retainer...

Page 20: ...er one side of mower loosen lift link adjustment nut on that side NOTE Threefullturnsofadjustmentnutwillchangemower height about 1 8 Recheck measurements after adjusting NUT E D D MANDREL FIG 18 NUT F...

Page 21: ...of tractor and roll around the top groove of engine pulley Install belt through stationary idler and clutching idler Make sure belt is in all pulley grooves and inside all belt guides and keepers Inst...

Page 22: ...G Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time Before connect ing battery remove metal bracelets wristwatch bands rings etc Positi...

Page 23: ...ER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS CLAMP SCREW ENGINE TO ADJUST THROTTLE CONTROL CABLE See Fig 28 The throttle control has been preset at the factory and adjustment should n...

Page 24: ...L FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOLORMETHANOL CANATTRACTMOISTUREWHI...

Page 25: ...ty ignition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center departme...

Page 26: ...Mower deck not level 4 Level mower deck 5 Low uneven tire air pressure 5 Check tires for proper air pressure 6 Worn bent or loose blade 6 Replace sharpen blade Tighten blade bolt 7 Buildup of grass le...

Page 27: ...PM NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM THE LIGHTS ARE NOT CONNECTED TO THE BATTERY BUT HAVE THEIR OWN ELECTRICAL SOURCE BECAUSE OF THIS THE BRIGHTNESS OF THE LIGHTS WILL CHA...

Page 28: ...28 28 29 26 24 42 43 27 27 25 41 27 27 40 33 90 30 8 2 1 27 48 16 16 22 21 52 REPAIR PARTS TRACTOR MODEL NUMBER WE1538C PRODUCT NO 954 56 77 96 ELECTRICAL...

Page 29: ...0 Unc 28 4207J Cable Ground 6 Ga 12 black 29 121305X Switch Plunger Nc Gray 30 175566 Switch Ign 33 140401 Key Ign 40 179720 Harness Ign 41 71110408 Bolt Blk Fin Hex 1 4 20 42 131563 Cover Terminal Re...

Page 30: ...MODEL NUMBER WE1538C PRODUCT NO 954 56 77 96 CHASSIS 3 2 35 3 26 3 35 26 33 10 34 1 208 11 17 29 28 208 13 12 51 57 53 52 54 55 24 26 25 26 25 31 24 30 209 8 209 6 16 9 15 209 209 209 5 5 145 37 37 1...

Page 31: ...25 19131312 Washer 13 32 X 13 16 X 12 Ga 26 73800600 Nut Lock Hex w Ins 3 8 16 Unc 28 179101 Grille Lens Asm 29 140273X599 Lens Grille Private Label 30 169465X550 Fender 31 136619 Bracket Fender Repl...

Page 32: ...96 DRIVE 29 28 112 14 41 38 39 57 51 74 75 78 76 77 25 26 19 24 2 53 35 34 37 36 35 62 36 64 65 59 56 212 55 63 116 70 77 61 22 27 26 6 113 18 51 5 18 6 52 30 32 32 30 52 11 21 4 3 13 10 8 12 12 7 250...

Page 33: ...ey Composite Flat 39 74760648 Bolt Fin Hex 3 8 16 x 3 41 175556 Keeper Belt Idler 47 127783 Pulley Idler V Groove Plastic 48 154407 Bellcrank Clutch Grnd Drv STL 49 123205X Retainer Belt Style Spring...

Page 34: ...4 3 32 43 6 43 8 10 40 11 8 6 9 46 46 8 6 9 2 47 47 26 30 28 1 41 42 37 36 37 38 12 39 68 67 67 67 13 65 85 85 68 15 15 15 29 29 82 88 71 17 29 43 91 REPAIR PARTS TRACTOR MODEL NUMBER WE1538C PRODUCT...

Page 35: ...h 36 155099 Bushing Strg 5 8 Id Dash 37 152927 Screw 38 140045X428 Cap Wheel Steer Ayp 39 19183812 Washer 9 16 ID X 2 3 8 OD 12 Ga 40 7810H Nut Lock Center 3 8 24un 41 100711L Adaptor Wheel Strg 42 14...

Page 36: ...36 2 1 OPTIONAL EQUIPMENT Spark Arrester 29 44 46 32 31 33 37 33 13 4 72 78 81 3 16 78 23 45 14 38 40 REPAIR PARTS TRACTOR MODEL NUMBER WE1538C PRODUCT NO 954 56 77 96 ENGINE...

Page 37: ...estor Flat Scrn 31 184900 Tank Fuel Front 32 140527 Cap Asm Fuel 33 123487X Clamp Hose 37 137040 Line Fuel 20 38 181654 Plug Drain Oil Easy 40 124028X Bushing Snap Nyl Blk Fuel Line 44 17670412 Screw...

Page 38: ...n Pnt Seat Blk 12 121246X Bracket Pnt Mounting Switch 13 121248X Bushing Snap Blk Nyl KEY PART NO NO DESCRIPTION 14 72050412 Bolt Rdhd Sht Nk 1 4 20 X 1 1 2 15 134300 Spacer Split 28 X 96 16 121250X S...

Page 39: ...l Oper Sdl P L Gear Dr Eng 17 136832 Decal V Belt Sch 138311 Decal Handle Lft Height Adj 186778 Manual Owner s English 186779 Manual Owner s French KEY PART NO NO DESCRIPTION 10 1 59192 Cap Tire valve...

Page 40: ...40 REPAIR PARTS TRACTOR MODEL NUMBER WE1538C PRODUCT NO 954 56 77 96 MOWER LIFT 15 20 16 1718 20 20 15 20 4 5 6 2 3 1 6 5 4 7 8 12 11 31 32 31 32 19 19 13 13 13 13...

Page 41: ...13X Grip Handle Bicycle Matte Blk 8 124526X Button Plunger Black 11 139865 Link Lift LH Fixed Length 12 139866 Link Lift RH Fixed Length 13 4939M Retainer Spring 15 173288 Link Front 16 73350800 Nut J...

Page 42: ...56 77 96 MOWER DECK 19 86 3 8 4 2 2 15 14 13 11 10 9 8 1 21 2 96 97 29 27 23 26 28 25 24 21 87 88 21 146 31 40 150 45 32 33 69 55 56 36 36 89 123 113 53 30 109 89 122 40 89 108 107 68 4 3 5 6 2 21 14...

Page 43: ...oplock 36 131494 Pulley Idler Flat 40 73680600 Nut Crownlock 3 8 16 Unc 45 4497H Retainer 53 130840 Brake Assembly 54 178515 Washer Hardened 55 133840 Idler Arm Assembly 56 165723 Spacer Retainer 67 1...

Page 44: ...44 SERVICE NOTES...

Page 45: ...for rental or commercial purposes is limited to 90 days from the date of original purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and main taine...

Page 46: ...the Power Train Component and parts The cost of normal maintenance and replacement of service items which are not defective shall be paid for by the original purchaser C Securing Warranty Service Warr...

Page 47: ...he face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted li...

Page 48: ......

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