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17

MAINTENANCE

V-BELTS

Check V-belts for deterioration and wear after 100 hours and 

replace if necessary. The belts are not adjustable. Re place 

belts if they begin to slip from wear.

Fig. 10

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service 

classification SG-SL.  Select the oil’s SAE viscosity grade 

according to your expected operating temperature.

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

SAE VISCOSITY GRADES

-20 0 30 40 

80 

100 

-30 

-20 0  20 30 

40 

 

F

 

C

32 

-10 

10 

60 

5W-30

SAE 30

oil_visc_chart1_e

NOTE:

  Although multi-viscosity oils (5W30, 10W30 etc.) 

improve starting in cold weather, they will result in increased 

oil consumption when used above 32°F.  Check your engine 

oil level more frequently to avoid possible engine damage 

from running low on oil.

Change the oil after every 25 hours of operation or at least 

once a year if the tractor is not used for 25 hours in one 

year.

Check the crankcase oil level before starting the engine 

and after each eight (8) hours of operation.  Tighten oil fill 

cap/dipstick securely each time you check the oil level.   

AIR FILTER 

Your engine will not run properly using a dirty air filter. 

Service air cleaner more often under dusty conditions. See 

Engine Manual.

MUFFLER   

Inspect and replace corroded muffler and spark arrester 

(if equipped) as it could create a fire hazard and/or dam-

age.

SPARK PLUGS 

Replace spark plugs at the beginning of each mowing sea-

son or after every 100 hours of use, whichever comes first.  

Spark plug type and gap setting is shown in "PROD UCT 

SPECIFICATIONS" section of this manual. 

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent 

engine dam age from overheating.  Clean with a wire brush 

or com pressed air to re move dirt and stubborn dried gum 

fibers.

TO CHANGE ENGINE OIL (See Fig. 10 and 11) 

Determine temperature range expected before oil change.  

All oil must meet API service classification C.
•  Be sure tractor is on level surface.
•  Oil will drain more freely when warm.
•  Catch oil in a suitable container.
• 

Remove oil fill cap/dipstick.  Be careful not to allow dirt 

to enter the engine when changing oil.

CAUTION: If engine has been operated 

for an extended period of time immedi-

ately prior to draining oil, oil will be hot.

• 

Slide oil drain extension under oil drain hole (drain hole 

may be flush with or protrude from engine block side wall).

• 

Make sure back face of oil drain extension is flush with 

engine side wall.

•  Make sure bottom lip of oil drain extension is lined up 

with bottom of oil drain hole.

• 

Position a container to catch oil directly under front end 

of oil drain extension.

• 

Slide a 1/2” (12 point) socket mounted on an extension 

onto oil drain plug.

• 

Loosen plug while holding the oil drain extension firmly 

in place.

•  Drain oil into container.
• 

After oil has drained completely, reinstall oil drain plug.  

(Do not tighten more than 13 Ft. Lbs.)

•  Refill engine with oil through oil fill dipstick tube.  Pour 

slowly.  Do not overfill.  For approximate capacity see 

“PRODUCT SPECIFICATIONS” section of this man u al.

•  Use gauge on oil fill cap/dipstick for checking level.  

Be sure dipstick cap is tightened securely for accurate 

reading.  Keep oil at “FULL” line on dipstick. Tighten 

cap onto the tube securely when finished.

Fig. 11

OIL DRAIN HOLE

OIL DRAIN 

EXTENSION

OIL 

DRAIN 

PLUG

TRANSAXLE MAINTENANCE

Keep transaxle free from build-up of dirt and chaff which 

can restrict cooling.
Do not attempt to clean transaxle while engine is running 

or while the transaxle is hot. To prevent pos si ble damage 

to seals, do not use high pressure water or steam to clean 

transaxle.

Summary of Contents for 435073

Page 1: ... PROTECTION DURING OPERATION Visit our website www weedeater com WARNING Read this Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury IMPORTANT MANUAL Do Not Throw Away 435073 02 17 10 CL Printed in the U S A 5000 ...

Page 2: ...op engine and remove keys before dismounting Disengage blades when not mowing Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the grass catcher or unclogging the discharge chute Operate machine only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when operating nea...

Page 3: ...ch towed equipment except at the hitch point Follow the manufacturer s recommendation for weight limits for towed equipment and towing on slopes Never allow children or others in or on towed equipment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop V SERVICE SAFE HANDLING OF GASOLINE To avoid personal injury ...

Page 4: ...noteasilyrem edy pleasecontactyournearestauthorizedservicecenter department We have competent well trained technicians and the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properly Always observe the SAFETY RULES CUSTOMER RESPONSIBILITIES Read and observe the safety rules Follow a regular sc...

Page 5: ...eel Steering Wheel Insert Seat 1 Seat Steering Boot Steering Extension Shaft Steering Wheel Adapter Keys 2 Keys Slope Sheet 1 Hex Bolt 5 16 18 x 4 1 5 16 Lock Washer 1 5 16 Lock Washer 1 Large Flat Washer 1 Large Flat Washer 1 Boulon ...

Page 6: ...ter Assemble large flat washer 5 16 lock washer 5 16 hex bolt and tighten securely Snap steering wheel insert into center of steering wheel Remove protective materials from tractor hood and grill IMPORTANT CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID LOWER STEERING SHAFT STEERING BOOT EXTENSION SHAFT 5 16 HEX BOLT STEERING WHEEL INSERT ADAPTER ...

Page 7: ...SHER SEAT TO CHECK BATTERY See Fig 3 Lift seat to raised position NOTE If this battery is put into service after month and year indicated on label label is located between terminals charge battery for minimum of one hour at 6 10 amps See BATTERY in Maintenance section of this manual for charging instructions For battery and battery cable installation see RE PLACINGBATTERY inthe ServiceandAdjustmen...

Page 8: ... Fuel tank is filled with fresh clean regular unleaded gasoline Become familiar with all controls their location and function Operate them before you start the engine Be sure brake system is in safe operating condition Be sure Operator Presence System and Reverse Op eration System ROS are working properly See the Operation and Maintenance sections in this manual CHECK TIRE PRESSURE The tires on yo...

Page 9: ...entify safety inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicates a hazard which if not avoided might result in minor or moderate injury CAUTION when used without the al...

Page 10: ...the speed and direction of the tractor IGNITION SWITCH Used for starting and stopping the engine Our tractors conform to the applicable safety standards of the American National Standards Institute Fig 4 PARKING BRAKE CLUTCH BRAKE PEDAL THROTTLE CHOKE CONTROL GEAR SHIFT LEVER ATTACHMENT LIFT LEVER LIFT LEVER PLUNGER IGNITION SWITCH ATTACHMENT CLUTCH LEVER ROS ON POSITION HEIGHT ADJUSTMENT INDICATO...

Page 11: ...o backfire Turn ignition key to OFF position and remove key Always remove key when leaving tractor to prevent unauthorized use Never use choke to stop engine IMPORTANT LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN OFF WILL CAUSE THE BATTERY TO BE DISCHARGED DEAD ATTACHMENT CLUTCH LEVER ENGAGED POSITION IGNITION KEY DISENGAGED POSITION PARKING BRAKE ENGAGED POSITION GEAR SHIFT LEVER THROTT...

Page 12: ...noperatorpresencesensing switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough rolling terrain or hills Select desired height of cut Start mower blades by engaging att...

Page 13: ...best engine performance See TO ADJUST CARBURETOR in the Service and Adjust ments section of this manual ADD GASOLINE Fill fuel tank to bottom of filler neck Do not overfill Use fresh clean regular unleaded gasoline with a minimum of 87 octane Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life Do not mix oil with gasoline Purchase fuel in quantities that can b...

Page 14: ...nces driveways etc After one or two rounds mow in the opposite direction making left hand turns until finished See Fig 7 If grass is extremely tall it should be mowed twice to reduce load and possible fire hazard from dried clip pings Make first cut relatively high the second to the desired height Do not mow grass when it is wet Wet grass will plug mower and leave undesirable clumps Allow grass to...

Page 15: ...il without oil filter 1 2 maint_sch tractore ROS e BEFORE EACH USE EVERY 8 HOURS EVERY 25 HOURS EVERY 50 HOURS EVERY 100 HOURS EVERY SEASON BEFORE STORAGE Lubrication Chart Check Brake Operation Check Battery Level Check Tire Pressure Clean Battery and Terminals MAINTENANCE SCHEDULE Check for Loose Fasteners Check Replace Mower Blades Check Operator Presence ROS Systems Check Transaxle Cooling Che...

Page 16: ...the ignition switch in the ROS ON position and the attachment clutch engaged any attempt by the operator to shift into reverse should NOT shut off the engine BLADE CARE Forbestresultsmowerbladesmustbekeptsharp Replace bent or damaged blades CAUTION Useonlyareplacementbladeap proved by the manufacturer of your tractor Using a blade not approved by the manu facturer of your tractor is hazardous coul...

Page 17: ...an with a wire brush or compressed air to remove dirt and stubborn dried gum fibers TO CHANGE ENGINE OIL See Fig 10 and 11 Determine temperature range expected before oil change All oil must meet API service classification C Be sure tractor is on level surface Oil will drain more freely when warm Catch oil in a suitable container Remove oil fill cap dipstick Be careful not to allow dirt to enter t...

Page 18: ...ctor and mower IN LINE FUEL FILTER See Fig 13 The fuel filter should be replaced once each season If fuel filter becomes clogged obstructing fuel flow to carburetor replacement is required With engine cool remove filter and plug fuel line sec tions Place new fuel filter in position in fuel line with arrow pointing towards carburetor Be sure there are no fuel line leaks and clamps are properly posi...

Page 19: ...arms Slide mower out from under tractor IMPORTANT IFANATTACHMENTOTHERTHANTHEMOWER DECK IS TO BE MOUNTED ON THE TRACTOR REMOVE THE FRONT LINKS AND HOOK THE CLUTCH SPRING INTO SQUARE HOLE IN FRAME TO INSTALL MOWER See Fig 14 Raise attachment lift lever to its highest position Slide mower under tractor with deflector shield to right side of tractor Lower lift lever to its lowest position Connect fron...

Page 20: ... or within 1 4 of each other If adjustment is necessary make adjustment on one side of mower only To raise one side of mower tighten lift link adjustment nut on that side To lower one side of mower loosen lift link adjustment nut on that side NOTE Each full turn of adjustment nut will change mower height about 1 8 Recheck measurements after adjusting Fig 15 Fig 16 BOTTOM EDGE OF MOWER TO GROUND A ...

Page 21: ... PULLEY CENTER SPAN KEEPER 02844 IDLER PULLEYS MANDREL PULLEY MANDREL PULLEY BELT KEEPER ENGINE PULLEY WIRE BELT KEEPER Fig 21 ADJUSTMENT BOLT NEUTRAL LOCK GATE GEARSHIFT LEVER TRANSAXLE GEAR SHIFT LEVER NEUTRAL ADJUSTMENT See Fig 21 The transaxle should be in neutral when the gear shift lever is in neutral lock gate position The adjustment is preset at the factory however if adjustment is needed ...

Page 22: ... prevents tire dry rot and corrosion Fig 22 RETAINING RING WASHERS SQUARE KEY REAR WHEEL ONLY AXLE COVER TO START ENGINE WITH A WEAK BATTERY See Fig 23 WARNING Lead acid batteries gen erate explosive gases Keep sparks flameandsmokingmaterialsawayfrom batteries Always wear eye protection when around batteries If your battery is too weak to start the engine it should be recharged See BATTERY in the ...

Page 23: ...e backside of the grill Close hood INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly stop running or prevent it from starting Check wiring Fig 25 TO REMOVE HOOD AND GRILL ASSEMBLY See Fig 25 Raise hood Unsnap headlight wire connector Stand in front of tractor Grasp hood at sides tilt toward engine and lift off of tractor To replace reverse above procedure Fig 24 SE...

Page 24: ...FUELSYSTEMPARTSSUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOLORMETHANOL CANATTRACTMOISTUREWHICH LEADSTOSEPARATIONANDFORMATIONOFACIDSDURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE Empty the fuel tank by starting the engine and let it run until the fuel lines and ...

Page 25: ... Blown fuse 4 Replace fuse 5 Corroded battery terminals 5 Clean battery terminals 6 Loose or damaged wiring 6 Check all wiring 7 Faulty ignition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center department Engine clicks but will not start 1 Weak or dead battery 1 Rechar...

Page 26: ...g 4 Mower deck not level 4 Level mower deck 5 Low uneven tire air pressure 5 Check tires for proper air pressure 6 Worn bent or loose blade 6 Replace blade Tighten blade bolt 7 Buildup of grass leaves and trash under mower 7 Clean underside of mower housing 8 Mower drive belt worn 8 Replace mower drive belt 9 Blades improperly installed 9 Reinstall blades sharp edge down 10 Improper blades used 10...

Page 27: ...d for rental or commercial purposes is limited to 90 days from the date of original purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and maintained in accor dance with the instructions furnished This Warranty does not apply to any product which has been subjected to alteration misuse abuse improper assembly or installation delivery damage or to...

Page 28: ...28 SERVICE NOTES ...

Page 29: ... never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope ...

Page 30: ... Number b Description of part For Technical Assistance call 1 800 829 5886 For a Parts Manual go to our website www weedeater com NOTE HOP provides parts and service through its authorized distributors and dealers therefore all requests for parts and service should be directed to your local dealer s The philosophy of HOP is to continually improve all of its products If the operating characteristic...

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