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26

PROBLEM

CAUSE

CORRECTION

Will not start

1

Out of fuel.

1

Fill fuel tank.

2

Bad spark plug.

2

Replace spark plug.

3

Dirty air filter.

3

Clean/replace air filter.

4

Water in fuel.

4

Empty fuel tank and carburetor, refill 

tank with fresh gasoline and replace 

fuel filter.

5

Loose or damaged wiring.

5

Check all wiring.

6

Engine valves out of adjustment.

6

Contact a qualified service center.

Hard to start

1

Dirty air filter.

1

Clean/replace air filter.

2

Bad spark plug.

2

Replace spark plug.

3

Weak or dead battery.

3

Recharge or replace battery.

4

Stale or dirty fuel.

4

Empty fuel tank and refill tank with 

fresh, clean gasoline.

5

Loose or damaged wiring.

5

Check all wiring.

6

Engine valves out of adjustment.

6

Contact a qualified service center.

Engine will not 

turn over

1

Clutch/brake pedal not depressed.

1

Depress clutch/brake pedal.

2

Deck clutch is engaged.

2

Disengage deck clutch.

3

Weak or dead battery.

3

Recharge or replace battery.

4

Blown fuse.

4

Replace fuse.

5

Corroded battery terminals.

5

Clean battery terminals.

6

Loose or damaged wiring.

6

Check all wiring.

7

Faulty ignition switch.

7

Check/replace ignition switch.

8

Faulty solenoid or starter.

8

Check/replace solenoid or starter.

9

Faulty operator presence switch(es).

9

Contact a qualified service center.

Engine clicks but will 

not start

1

Weak or dead battery.

1

Recharge or replace battery.

2

Corroded battery terminals.

2

Clean battery terminals.

3

Loose or damaged wiring.

3

Check all wiring.

4

Faulty solenoid or starter.

4

Check/replace solenoid or starter.

Loss of power

1

Cutting too much grass/too fast.

1

Raise cutting height/reduce speed.

2

Build-up of grass, leaves and trash 

under mower.

2

Clean underside of mower housing.

3

Dirty air filter.

3

Clean/replace air filter.

4

Low oil level/dirty oil.

4

Check oil level/change oil.

5

Faulty spark plug.

5

Clean & regap or change spark plug.

6

Stale or dirty fuel.

6

Empty fuel tank and refill tank with 

fresh, clean gasoline.

7

Water in fuel.

7

Empty fuel tank and carburetor, refill 

tank with fresh gasoline. 

8

Spark plug wire loose.

8

Connect & tighten spark plug wire.

9

Dirty engine air screen/fins.

9

Clean engine air screen/fins.

10

Dirty/clogged muffler.

10

Clean/replace muffler.

11

Loose or damaged wiring.

11

Check all wiring.

12

Engine valves out of adjustment.

12

Contact a qualified service center.

Excessive vibration

1

Worn, bent or loose blade.

1

Replace blade. Tighten blade bolt.

2

Bent blade mandrel.

2

Contact a qualified service center.

3

Loose/damaged part(s).

3

Tighten loose part(s). 

Replace damaged parts.

Engine continues to 

run when operator

leaves seat with atta-

chment  clutch engaged

1

Faulty operator-safety presence 

control system.

1

Check wiring, switches and 

connections. If not corrected, 

Contact a qualified service center.

TROUBLESHOOTING CHART: 

See ap pro pri ate section in manual un less di rect ed to service center.

19

BATTERY

Your riding mower has a battery charging 

sys tem which is suf fi cient for normal use.  

•  Keep battery and connectors clean.

• Only recharge battery with charger 

approved for a 12V 6 amp. hour battery.

•  Charging with any other charger or an 

automotive style charger can cause per-

manent damage to the battery.

• Charge battery for 24 hours for a full 

charge.

NOTE:

 The original equipment battery on 

your riding mower is maintenance free. Do 

not attempt to open or remove caps or cov-

 ers. Adding or checking level of elec tro lyte 

is not necessary.

WARNING: 

 Do not jump start battery.  

Permanent damage to the battery or personal 

injury may occur.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and 

chaff which can restrict cooling. 

V-BELT 

Check V-belt for deterioration and wear after 

100 hours of operation and replace if neces-

sary. The belt is not ad just able. Re place belt 

if it begins to slip from wear. 

NOTE:

  Al though multi-vis cos i ty oils (5W30, 

10W30 etc.) im prove start ing in cold weather, 

the oils will result in increased oil consumption 

when used above 32°F.  Check your engine 

oil level more frequently to avoid possible 

engine damage from running low on oil.

Change the oil after every 25 hours of 

operation or at least once a year if the riding 

mower is not used for 25 hours in one year.

Check the crankcase oil level before starting 

the engine and after each eight (8) hours 

of operation.  Tighten oil fill cap/dipstick 

securely each time you check the oil level.    

ENGINE

LUBRICATION

Only use high quality detergent oil rated with 

API service classification SG-SL.  Select the 

oil’s SAE viscosity grade according to your 

expected operating temperature.

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

SAE VISCOSITY GRADES

-20 0 30 40 

80 

100 

-30 

-20 0  20 30 

40 

 

F

 

C

32 

-10 

10 

60 

5W-30

SAE 30

oil_visc_chart1_e

Engine Cover

Oil Fill Cap/Dipstick

Drain Plug

TO CHANGE ENGINE OIL 

Determine temperature range expected 

before oil change.  All oil must meet API 

service classification SG-SL.
•  Be sure riding mower is on level surface.

•  Oil will drain more freely when warm.

•  Catch oil in a suitable container.

 CAUTION:

 If engine has been operated 

for an extended period of time immediately 

prior to draining oil, oil will be hot.
1.  Lift engine cover.
2.  Remove oil fill cap/dipstick.  Be careful 

not to allow dirt to enter the engine when 

changing oil.

3.  Position a container to catch oil.
4.  Remove drain plug and drain oil into 

container.  

5.  After oil has drained completely, replace 

oil drain plug and tighten securely.

6.  Refill engine with oil through oil fill dip-

stick tube. Pour slowly. Do not overfill. 

For approximate capacity see “PROD-

UCT  SPECIFICATIONS” section of this 

manual.

7.  Use gauge on oil fill cap/dipstick for 

checking level. For accurate reading, 

tighten dipstick cap securely onto the 

tube before removing dipstick. Keep oil 

at “FULL” line on dipstick. Tighten cap 

onto the tube securely when finished.

8.  Lower engine cover.

Summary of Contents for 96026000100

Page 1: ...ervice through its authorized distributors and dealers therefore all requests for parts and service should be directed to your local dealer s The philosophy of HOP is to continually improve all of its...

Page 2: ...Battery must be maintained in accordance with the instructions furnished 4 The Warranty does not apply to any products used for rental or commercial purposes 5 This Warranty applies only to products w...

Page 3: ...e machine only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when operating near or crossing roadways Use extra care w...

Page 4: ...the operator Be alert and turn machine off if a child enters the area Beforeandwhilebacking lookbehindand down for small children Never carry children even with the blade shut off They may fall off an...

Page 5: ...hing immediately Never overfill fuel tank Replace gas cap and tighten securely GENERAL SERVICE Never operate machine in a closed area Keep all nuts and bolts tight to be sure the equipment is in safe...

Page 6: ...u experience any problem you cannot easily remedy please contact a qualifiedservicecenter Wehavecompetent well trained representatives and the proper tools to service or repair this riding mower Pleas...

Page 7: ...ong dotted lines on all four panels of carton Remove end panels and lay side panels flat 3 Remove packing materials from riding mower 4 Check for any additional loose parts or cartons and remove NOTE...

Page 8: ...djustment handle Bolt Flat washer Seat pan Pad Tape Slot Tab LUMBAR SUPPORT Loosen lumbar adjustment knob Slide seat back up or down to most com fortable position for lower back support Tighten lumbar...

Page 9: ...h to assure that you receive the best performanceandsatisfactionfromthisQual ity Product Please review the following checklist All assembly instructions have been completed No remaining loose parts in...

Page 10: ...LOCK TENSION CHAIN 33 532 43 61 50 SPRING ADJUSTER TENSION 34 877 10 10 40 PIN CLEVIS 5 16 X 2 1 2 36 532 43 57 22 SHAFT INPUT CLUTCH 37 532 43 61 52 SPROCKETSPLINED14TOOTH 39 532 43 04 70 BEARING BAL...

Page 11: ...ts Save this manual for future reference Our riding mowers conform to the applicable safety standards of the American National Standards Institute DECK CLUTCH LEVER Used to engage the mower blade BRAK...

Page 12: ...T REST 16 532 43 94 01 PANEL ASM CONTROL 18 ENGINE 215807 1529 G1 439273 NON CALIFORNIA ORDER PARTS FROM ENGINE MANUFACTURER 19 532 43 68 61 KEEPER BELT 22 532 44 21 30 DECK CLUTCH ASM 23 532 14 98 46...

Page 13: ...f grass and types of grass being mowed TO OPERATE MOWER Your riding mower is equipped with an operator presence sensing switch Any attempt by the operator to leave the seat with the engine running and...

Page 14: ...Deflector Shield Hinge Bracket TO TRANSPORT When pushing or towing your riding mower besuretodisengagetransmissionbyplacing shifter in neutral Raisemowerheightadjustmenttoitshigh estpositionwithmowerh...

Page 15: ...necessary add oil until FULL mark on dipstick is reached Do not overfill For cold weather operation you should change oil for easier starting See the oil viscositychartintheMaintenancesection of this...

Page 16: ...re mowing Regulategroundspeedbyselectingalow enough gear to give the mower cutting performance as well as the quality of cut desired When operating attachments select a groundspeedthatwillsuittheterra...

Page 17: ...sureproper air fuel mixture and help your engine run better and last longer BEFORE EACH USE 1 Check engine oil level 2 Check brake operation 3 Check tire pressure 4 Check operator presence and ROS sys...

Page 18: ...your hands with gloves and or wrap blade with heavy cloth 2 Remove blade bolt by turning counter clockwise 3 Install new blade with stamped THIS SIDE UP facing deck and mandrel as sembly IMPORTANT To...

Page 19: ...priate section in manual unless directed to service center 19 BATTERY Your riding mower has a battery charging system which is sufficient for normal use Keep battery and connectors clean Only recharge...

Page 20: ...is to be stored for a period of time clean it thoroughly remove all dirt grease leaves etc Storeinaclean dryarea 1 Cleanentireridingmower See CLEAN ING in the Maintenance section of this manual 2 Ins...

Page 21: ...TERY CAUTION Lead acid batteries gener ate explosive gases Keep sparks flame and smoking materials away from batteries Always wear eye protection when around batteries If your battery is too weak to s...

Page 22: ...tions in the INSTALL STEERING COLUMN section of this manual TO REMOVE WHEEL FOR REPAIRS FRONT WHEEL 1 Block up front axle securely 2 Remove dust cover retaining ring and washer to allow wheel removal...

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