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20

CLEAN AIR INTAKE/COOL ING AREAS

To ensure proper cooling, make sure the 

grass screen, cooling fins, and other exter-

nal surfaces of the engine are kept clean 

at all times.

Every 100 hours of operation (more often 

under extremely dusty, dirty conditions), 

remove the blower housing and other cooling 

shrouds. Clean the cooling fins and external 

surfaces as necessary. Ensure the cooling 

shrouds are re in stalled.

NOTE:

  Operating the engine with a blocked 

grass screen, dirty or plugged cooling fins, 

and/or cooling shrouds re moved will cause 

engine damage due to overheating.

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff 

to prevent engine dam age from overheating.  

Clean with a wire brush or compressed air to 

re move dirt and stub born dried gum fibers.

AIR FILTER 

Your engine will not run properly using a 

dirty air filter. Service air cleaner more often 

under dusty conditions. See engine manual.

Engine Plate

Friction Disc

MUFFLER   

Inspect and replace corroded muffler and 

spark arrester (if equipped) as it could create 

a fire hazard and/or dam age.

SPARK PLUG(S) 

Replace spark plug(s) at the beginning of 

each mowing season or after every 100 

hours of operation, whichever occurs first.  

Spark plug type and gap setting are shown 

in “PROD UCT SPEC I FI CA TIONS” section 

of this manual.

CLEANING

•  Clean engine, battery, seat, finish, etc. of 

all foreign matter.

•  Keep finished surfaces and wheels free 

of all gasoline, oil, etc.

•  Protect painted surfaces with au to mo tive 

type wax.

We do not recommend using a garden hose 

or pressure washer to clean your riding 

mower unless the engine and transmission 

are covered to keep water out. Water in en-

gine or transmission will shorten the useful 

life of your riding mower.  Use compressed 

air or a leaf blower to remove grass, leaves 

and trash from riding mower and mower.

CLEANING FRICTION SURFACES

To ensure proper drive performance keep 

the friction surfaces free from dirt, chaff and 

excess rubber at all times. 

Every 25 hours of operation, the friction 

surfaces need to be rubbed clean with 

isopropyl alcohol or other non-filming cleaner.

25

STORAGE

Immediately prepare your riding mower for 

stor age at the end of the season or if the 

riding mower will not be used for 30 days 

or  more.

WARNING: 

 Never store the riding mower 

with gas o line in the tank inside a building 

where fumes may reach an open flame or 

spark.  Allow the engine to cool before stor-

ing in any en clo sure.

MOWER

Remove deck from mower for winter storage.  

When mower is to be stored for a period of 

time, clean it thor oughly, remove all dirt, 

grease, leaves, etc.  Store in a clean, dry area.
1.  Clean entire riding mower (See “CLEAN-

 ING” in the Maintenance section of this 

manual).

2.  Inspect and replace belt, if nec es sary 

(See belt re place ment in struc tions in the 

Service and Ad just ments section of this 

manual).

3.  Lubricate as shown in the Main te nance 

section of this man ual.

4.  Be sure that all nuts, bolts and screws 

are securely fastened.  In spect moving 

parts for damage, break age and wear.  

Replace if nec es sary.

5.  Touch up all rusted or chipped paint 

surfaces; sand lightly before paint ing.

BATTERY

•  Fully charge the battery for storage.
•  If battery is removed from riding mower 

for storage, do not store battery directly 

on concrete or damp surfaces.

ENGINE

FUEL SYSTEM
IMPORTANT

:  It is important to prevent 

gum deposits from forming in essential fuel  

system parts such as carburetor, fuel hose, 

or tank during storage. Also,  alcohol blended 

fuels (called gasohol or using ethanol or 

methanol) can attract moisture which leads 

to separation and formation of acids during 

storage. Acidic gas can damage the fuel 

system of an engine while in storage.

•  Empty the fuel tank by starting the engine 

and letting it run until the fuel lines and 

carburetor are empty.

•  Never use engine or carburetor clean er 

products in the fuel tank or permanent 

damage may occur.

•  Use fresh fuel next season.

NOTE: 

 Fuel stabilizer is an acceptable al-

ternative in min i miz ing the formation of fuel 

gum deposits during stor age.  Add stabilizer 

to gasoline in fuel tank or stor age container.  

Always follow the mix ratio found on stabilizer 

container.  Run engine at least 10 minutes 

after adding stabilizer to allow the sta bi liz er to 

reach the carburetor.  Do not empty the gas 

tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace 

with clean engine oil.  (See “ENGINE” in the 

Maintenance section of this man ual).

CYLINDER(S)

1.  Remove spark plug(s).
2.  Pour one ounce of oil through spark plug 

hole(s) into cylinder(s).

3.  Turn ignition key to “START” po si tion for 

a few seconds to distribute oil.

4.  Replace with new spark plug(s).

OTHER

•  Do not store gasoline from one sea son to 

another.

•  Replace your gasoline can if your can starts 

to rust.  Rust and/or dirt in your gasoline 

will cause problems.

•  If possible, store your riding mower in doors 

and cover it to give protection from dust 

and dirt.

•  Cover your riding mower with a suitable 

protective cover that does not  retain mois-

ture.  Do not use plastic.  Plas tic cannot 

breathe which allows con den sa tion to form 

and will cause your riding mower to rust.

IMPORTANT

: Never cover riding mower 

while en gine  and exhaust areas are still 

warm.

Summary of Contents for 96026000100

Page 1: ...ervice through its authorized distributors and dealers therefore all requests for parts and service should be directed to your local dealer s The philosophy of HOP is to continually improve all of its...

Page 2: ...Battery must be maintained in accordance with the instructions furnished 4 The Warranty does not apply to any products used for rental or commercial purposes 5 This Warranty applies only to products w...

Page 3: ...e machine only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when operating near or crossing roadways Use extra care w...

Page 4: ...the operator Be alert and turn machine off if a child enters the area Beforeandwhilebacking lookbehindand down for small children Never carry children even with the blade shut off They may fall off an...

Page 5: ...hing immediately Never overfill fuel tank Replace gas cap and tighten securely GENERAL SERVICE Never operate machine in a closed area Keep all nuts and bolts tight to be sure the equipment is in safe...

Page 6: ...u experience any problem you cannot easily remedy please contact a qualifiedservicecenter Wehavecompetent well trained representatives and the proper tools to service or repair this riding mower Pleas...

Page 7: ...ong dotted lines on all four panels of carton Remove end panels and lay side panels flat 3 Remove packing materials from riding mower 4 Check for any additional loose parts or cartons and remove NOTE...

Page 8: ...djustment handle Bolt Flat washer Seat pan Pad Tape Slot Tab LUMBAR SUPPORT Loosen lumbar adjustment knob Slide seat back up or down to most com fortable position for lower back support Tighten lumbar...

Page 9: ...h to assure that you receive the best performanceandsatisfactionfromthisQual ity Product Please review the following checklist All assembly instructions have been completed No remaining loose parts in...

Page 10: ...LOCK TENSION CHAIN 33 532 43 61 50 SPRING ADJUSTER TENSION 34 877 10 10 40 PIN CLEVIS 5 16 X 2 1 2 36 532 43 57 22 SHAFT INPUT CLUTCH 37 532 43 61 52 SPROCKETSPLINED14TOOTH 39 532 43 04 70 BEARING BAL...

Page 11: ...ts Save this manual for future reference Our riding mowers conform to the applicable safety standards of the American National Standards Institute DECK CLUTCH LEVER Used to engage the mower blade BRAK...

Page 12: ...T REST 16 532 43 94 01 PANEL ASM CONTROL 18 ENGINE 215807 1529 G1 439273 NON CALIFORNIA ORDER PARTS FROM ENGINE MANUFACTURER 19 532 43 68 61 KEEPER BELT 22 532 44 21 30 DECK CLUTCH ASM 23 532 14 98 46...

Page 13: ...f grass and types of grass being mowed TO OPERATE MOWER Your riding mower is equipped with an operator presence sensing switch Any attempt by the operator to leave the seat with the engine running and...

Page 14: ...Deflector Shield Hinge Bracket TO TRANSPORT When pushing or towing your riding mower besuretodisengagetransmissionbyplacing shifter in neutral Raisemowerheightadjustmenttoitshigh estpositionwithmowerh...

Page 15: ...necessary add oil until FULL mark on dipstick is reached Do not overfill For cold weather operation you should change oil for easier starting See the oil viscositychartintheMaintenancesection of this...

Page 16: ...re mowing Regulategroundspeedbyselectingalow enough gear to give the mower cutting performance as well as the quality of cut desired When operating attachments select a groundspeedthatwillsuittheterra...

Page 17: ...sureproper air fuel mixture and help your engine run better and last longer BEFORE EACH USE 1 Check engine oil level 2 Check brake operation 3 Check tire pressure 4 Check operator presence and ROS sys...

Page 18: ...your hands with gloves and or wrap blade with heavy cloth 2 Remove blade bolt by turning counter clockwise 3 Install new blade with stamped THIS SIDE UP facing deck and mandrel as sembly IMPORTANT To...

Page 19: ...priate section in manual unless directed to service center 19 BATTERY Your riding mower has a battery charging system which is sufficient for normal use Keep battery and connectors clean Only recharge...

Page 20: ...is to be stored for a period of time clean it thoroughly remove all dirt grease leaves etc Storeinaclean dryarea 1 Cleanentireridingmower See CLEAN ING in the Maintenance section of this manual 2 Ins...

Page 21: ...TERY CAUTION Lead acid batteries gener ate explosive gases Keep sparks flame and smoking materials away from batteries Always wear eye protection when around batteries If your battery is too weak to s...

Page 22: ...tions in the INSTALL STEERING COLUMN section of this manual TO REMOVE WHEEL FOR REPAIRS FRONT WHEEL 1 Block up front axle securely 2 Remove dust cover retaining ring and washer to allow wheel removal...

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