Weed Eater WE12538J, Owner'S Manual

Page 1: ...NO WE12538J 12 5 HP 38 Inch LawnTractor For Parts and Service contact our authorized distributor call 1 800 849 1297 For Technical Assistance call 1 800 829 5886 178106 Rev 1 07 09 01 RH PRINTED IN U...

Page 2: ...en changes in speed or direction SAFE OPERATION PRACTICES FOR RIDE ON MOWERS IMPORTANT THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWIN...

Page 3: ...hill disengage blades shift into reverse and back down slowly Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible Look for this symbol to point out im portan...

Page 4: ...to assemble and maintain your tractor properly Always observe the SAFETY RULES CUSTOMER RESPONSIBILITIES Read and observe the safety rules Followaregularscheduleinmaintaining caringforand using your...

Page 5: ...sher 1 Locknut 5 16 18 1 Hex Bolt 5 16 18 x 1 1 4 1 Hex Bolt 3 8 16 x 1 1 Lockwasher 3 8 Steering Boot Steering Extension Shaft Steering Wheel Adapter 1 Bolt 1 Washer 17 32 x 1 3 16 x 12 Gauge Seat 2...

Page 6: ...EEL See Fig 1 ASSEMBLE EXTENSION SHAFT AND BOOT Slide extension shaft onto lower steering shaft Align mount ing holes in extension and lower shafts and install 5 16 hex bolt and locknut Tighten secure...

Page 7: ...OTE You may now roll or drive your tractor off the skid Follow the appropriate instruction below to remove the tractor from the skid INSTALL SEAT See Fig 3 Adjust seat before tightening adjustment bol...

Page 8: ...DECK LEVELNESS For best cutting results mower housing should be properly leveled See TOLEVELMOWERHOUSING intheService and Adjustments section of this manual CHECK FOR PROPER POSITION OF ALL BELTS See...

Page 9: ...RD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON FUEL CHOKE MOWER HEIGHT PARKING BRAKE LOCKED UNLOCKED REVERSE NEUTRAL HIGH LOW ATTACHMENT CLUTCH ENGAGED MOWER LIFT DANGER KEEP HANDS AND FEET...

Page 10: ...d off THROTTLE CHOKE CONTROL Used for starting and controllingenginespeed CLUTCH BRAKE PEDAL Used for declutching and brak ing the tractor and starting the engine PARKINGBRAKE Locksclutch brakepedalin...

Page 11: ...approximately 1 1 2 to 4 The heights are measured from the ground to the blade tip with theenginenotrunning Theseheightsareapproximateand may vary depending upon soil conditions height of grass and t...

Page 12: ...or a few seconds remove and read oil level If necessary add oil until FULL mark on dipstick is reached Do not overfill For cold weather operation you should change oil for easier starting See OIL VISC...

Page 13: ...of fuel it will take extra cranking time to move fuel from the tank to the engine Sit on seat in operating position depress clutch brake pedal and set parking brake Place gear shift lever in neutral N...

Page 14: ...ery 7 Tighten front axle pivot bolt to 35 ft lbs maximum Do not overtighten 1 12 3 2 5 5 6 7 GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have beensubjectedtooperator...

Page 15: ...with the ground If blade is balanced it should remain in a horizontal position If either end of the blade moves downward sharpen the heavy end until the blade is balanced TRACTOR Always observe safet...

Page 16: ...our tractor is maintenancefree Donotattempttoopenorremovecapsor covers Adding or checking level of electrolyte is not necessary TO CLEAN BATTERY AND TERMINALS Corrosionanddirtonthebatteryandterminalsc...

Page 17: ...nggentlyonflatsurface Ifvery dirty or damaged replace cartridge Reinstall cartridge nut precleaner cover and secure with knob s IMPORTANT PETROLEUM SOLVENTS SUCH AS KEROSENE ARE NOT TO BE USED TO CLEA...

Page 18: ...o carburetor replacementisrequired With engine cool remove filter and plug fuel line sec tions Place new fuel filter in position in fuel line with arrow pointingtowardscarburetor Be sure there are no...

Page 19: ...de collar off and push housing guide out of bracket Disconnect anti swaybar from chassis bracket by re movingretainerspring Disconnect suspension arms from rear deck brackets by removing retainer spri...

Page 20: ...adjustment nut on that side NOTE Threefullturnsofadjustmentnutwillchangemower height about 1 8 Recheck measurements after adjusting NUT E D D MANDREL FIG 18 NUT F FRONT LINKS FIG 19 FRONT TO BACK ADJU...

Page 21: ...ove procedure TO REMOVE WHEEL FOR REPAIRS See Fig 23 Block up axle securely Remove axle cover retaining ring and washers to allow wheelremoval rearwheelcontainsasquarekey Donot lose Repair tire and re...

Page 22: ...ot short battery termi nals by allowing a wrench or any other object to contact both terminals at the same time Before connecting battery remove metal bracelets wristwatch bands rings etc Lift seat pa...

Page 23: ...INE GOVERNOR WHICH IS FACTORY SET FOR PROPER ENGINE SPEED OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS IF YOU THINK THE ENGINE GOVERNED HIGH SPEED NEEDS ADJUSTING CONT...

Page 24: ...G IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOL OR METHANOL CAN AT...

Page 25: ...ty ignition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center departme...

Page 26: ...R TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM THE LIGHTS ARE NOT CONNECTED TO THE BATTERY BUT HAVE THEIR OWN ELECTRICAL SOURCE BECAUSE OF THIS THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH EN...

Page 27: ...28 28 29 26 24 42 43 27 27 25 41 27 27 40 33 30 8 2 1 27 48 16 16 22 21 REPAIR PARTS TRACTOR MODEL NUMBER WE12538J ELECTRICAL 52...

Page 28: ...75158 Fuse 20 AMP 27 73510400 Nut Keps Hex 1 4 20 Unc 28 4207J Cable Ground 6 Ga 12 black 29 121305X Switch Plunger Nc Gray 30 175566 Switch Ign 33 140401 Key Ign 40 170217 HarnessIgn 41 71110408 Bolt...

Page 29: ...RTS TRACTOR MODEL NUMBER WE12538J CHASSIS 3 2 35 3 26 35 3 26 33 10 34 1 208 11 17 29 28 208 13 12 51 57 53 52 54 55 24 26 25 26 25 3 31 24 30 209 8 209 6 16 9 15 209 209 5 5 58 145 37 37 18 206 205 2...

Page 30: ...12 Ga 26 73800600 Nut Lock Hex w Ins 3 8 16 Unc 28 157373 Grille P L Ms 428 29 140273X599 Lens Grille Private Label 30 169465X550 Fender 31 136619 Bracket Fender Repl 109873x 33 105476X550 Footrest Pn...

Page 31: ...8 112 14 41 42 40 38 42 39 57 51 74 75 78 76 77 25 19 24 2 53 35 34 37 36 35 62 36 64 65 59 56 212 55 63 116 70 77 61 22 27 26 6 113 18 51 5 18 6 52 30 32 32 30 52 11 21 4 3 13 10 8 12 12 7 61 61 1 14...

Page 32: ...Fin Hex 3 8 16 x 3 40 175461 Spacer Split 395 X 59 Bzp 41 175556 Keeper Belt Idler 42 19131312 Washer 13 32 X 13 16 X 12 Ga 47 127783 Pulley Idler V Groove Plastic 48 154407 Bellcrank Clutch Grnd Drv...

Page 33: ...5 7 7 9 4 3 32 43 6 43 8 10 40 11 8 6 9 46 46 8 6 9 2 47 47 26 30 28 1 41 42 37 36 37 38 63 11 39 68 67 67 67 13 65 85 85 68 15 15 15 29 29 82 88 71 29 17 29 43 91 REPAIR PARTS TRACTOR MODEL NUMBER WE...

Page 34: ...Dash 37 152927 Screw 38 140045X428 Cap Wheel Steer Ayp 39 19133812 Washer 13 32 x 2 3 8 x 12 Ga 40 7810H Nut Lock Center 3 8 24un 41 100711L Adaptor Wheel Strg 42 145054X428 Boot Dash Mtl Steering Blk...

Page 35: ...36 2 1 OPTIONAL EQUIPMENT Spark Arrester 29 44 46 32 31 33 37 33 62 13 4 72 78 81 3 16 78 23 45 14 38 40 REPAIR PARTS TRACTOR MODEL NUMBER WE12538J ENGINE...

Page 36: ...Flat Scrn 31 109202X Tank Fuel Front 32 140527 Cap Asm Fuel 33 123487X ClampHose 37 137040 Line Fuel 20 38 148315 Plug Drain Oil Easy 40 124028X Bushing Snap Nyl Blk Fuel Line 44 17670412 Screw Thdrol...

Page 37: ...lk 12 121246X Bracket Pnt Mounting Switch 13 121248X Bushing Snap Blk Nyl KEY PART NO NO DESCRIPTION 14 72050412 Bolt Rdhd Sht Nk 1 4 20 X 1 1 2 15 134300 Spacer Split 28 X 96 16 121250X SpringCprsn 1...

Page 38: ...Manual Operator sEnglish 178107 Manual Operator sFrench Available accessories not included with mower C38 GrassCatcher MK38 Mulch Kit w Blades LSB42 42 Snow Blower LC05 WheelWeights LBD48 48 Snow Blad...

Page 39: ...40 REPAIR PARTS TRACTOR MODEL NUMBER WE12538J MOWER LIFT 15 20 16 1718 20 20 15 20 4 5 6 2 3 1 6 5 4 7 8 12 11 31 32 31 32 19 19 13 13 13 13...

Page 40: ...icycle Matte Blk 8 124526X Button Plunger Black 11 139865 Link Lift LH Fixed Length 12 139866 Link Lift RH Fixed Length 13 4939M RetainerSpring 15 173288 Link Front 16 73350800 Nut Jam Hex 1 2 13 Unc...

Page 41: ...MOWER DECK 19 86 3 8 4 2 2 15 14 13 11 10 9 8 1 21 2 29 27 23 26 28 25 24 21 87 88 21 146 31 40 150 45 32 33 69 55 56 36 36 89 123 113 53 30 109 89 122 40 89 108 107 68 4 3 5 6 2 21 149 16 21 2 110 5...

Page 42: ...0 Nut Crownlock 3 8 16 Unc 45 4497H Retainer 53 130840 Brake Assembly 54 133943 Washer Hardened 55 133840 Idler Arm Assembly 56 165723 Spacer Retainer 67 106932X Knob 68 144200 V Belt 42 Mower 69 7602...

Page 43: ...44 SERVICE NOTES...

Page 44: ...limited to 90 days from the date of original purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and main tained in accordance with the instructions...

Page 45: ...the Power Train Component and parts The cost of normal maintenance and replacement of service items which are not defective shall be paid for by the original purchaser C Securing Warranty Service Warr...

Page 46: ...IGHTING GUIDE ONLY RIDE UP AND DOWN HILL NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION Operate your Tractor up and down the face of slopes not greater than 15 never across the...

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Page 48: ...Mower deck not level 4 Level mower deck 5 Low uneven tire air pressure 5 Check tires for proper air pressure 6 Worn bent or loose blade 6 Replace sharpen blade Tighten blade bolt 7 Buildup of grass le...