Weed Eater WE16542D, Owner'S Manual

Page 1: ...ANUAL MODEL NO WE16542D 16 5 HP 42 Inch LawnTractor For Parts and Service contact our authorized distributor call 1 800 849 1297 For Technical Assistance call 1 800 829 5886 177677 12 11 00 RD PRINTED...

Page 2: ...nd proceed slowly straight down the slope SAFE OPERATION PRACTICES FOR RIDE ON MOWERS IMPORTANT THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE...

Page 3: ...slopes unless necessary and then turn slowly and gradually downhill if possible Look for this symbol to point out im portant safety precautions It means CAUTION BECOMEALERT YOUR SAFETY IS INVOLVED CA...

Page 4: ...well trainedtech nicians and the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properly Alwa...

Page 5: ...sher 1 Locknut 5 16 18 1 Hex Bolt 5 16 18 x 1 1 4 1 Hex Bolt 3 8 16 x 1 1 Lockwasher 3 8 Steering Boot Steering Extension Shaft Steering Wheel Adapter 1 Bolt 1 Washer 17 32 x 1 3 16 x 12 Gauge Seat 2...

Page 6: ...BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL See Fig 1 ASSEMBLE EXTENSION SHAFT AND BOOT Slide extension shaft onto lower steering shaft Align mountingholesinextensionandlowershaftsandinsta...

Page 7: ...OTE You may now roll or drive your tractor off the skid Follow the appropriate instruction below to remove the tractor from the skid INSTALL SEAT See Fig 3 Adjust seat before tightening adjustment bol...

Page 8: ...anual CHECK DECK LEVELNESS For best cutting results mower housing should be properly leveled See TOLEVELMOWERHOUSING intheService and Adjustments section of this manual CHECK FOR PROPER POSITION OF AL...

Page 9: ...RD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON FUEL CHOKE MOWER HEIGHT PARKING BRAKE LOCKED UNLOCKED REVERSE NEUTRAL HIGH LOW ATTACHMENT CLUTCH ENGAGED MOWER LIFT DANGER KEEP HANDS AND FEET...

Page 10: ...d off THROTTLE CHOKE CONTROL Used for starting and controllingenginespeed CLUTCH BRAKE PEDAL Used for declutching and brak ing the tractor and starting the engine PARKINGBRAKE Locksclutch brakepedalin...

Page 11: ...becuttoapproximately2 1 2 inches during the cool season and to over 3 inches during hot months For healthier and better looking lawns mow often and after moderate growth For best cutting performance g...

Page 12: ...ontrolofyourtractor BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped from the factory already filled with summer weight oil Check engine oil with tractor o...

Page 13: ...ts move throttle control to fast position wait a few minutes and try again If engine still does not start move the throttle control back to the choke position and retry WARM WEATHER STARTING 50 F and...

Page 14: ...ery 7 Tighten front axle pivot bolt to 35 ft lbs maximum Do not overtighten 1 12 3 2 5 5 6 7 GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have beensubjectedtooperator...

Page 15: ...el with the ground If blade is balanced it should remain in a horizontal position If either end of the blade moves downward sharpen the heavy end until the blade is balanced TRACTOR Always observe saf...

Page 16: ...ry on your tractor is maintenancefree Donotattempttoopenorremovecapsor covers Adding or checking level of electrolyte is not necessary TO CLEAN BATTERY AND TERMINALS Corrosionanddirtonthebatteryandter...

Page 17: ...nggentlyonflatsurface Ifvery dirty or damaged replace cartridge Reinstall cartridge nut precleaner cover and secure with knob s IMPORTANT PETROLEUM SOLVENTS SUCH AS KEROSENE ARE NOT TO BE USED TO CLEA...

Page 18: ...o carburetor replacementisrequired With engine cool remove filter and plug fuel line sec tions Place new fuel filter in position in fuel line with arrow pointingtowardscarburetor Be sure there are no...

Page 19: ...Moveattachmentliftleverforwardtolowermowertoits lowest position Roll belt off engine pulley Remove small retainer spring and lift clutch spring off pulley bolt Remove large retainer spring slide coll...

Page 20: ...NOTE Threefullturnsofadjustmentnutwillchangemower height about 1 8 Recheck measurements after adjusting NUT E D D MANDREL FIG 18 NUT F FRONT LINKS FIG 19 FRONT TO BACK ADJUSTMENT See Figs 18 and 19 I...

Page 21: ...onary idler and clutching idler Pull belt slack toward rear of tractor Remove belt upwards from transaxle pulley by deflecting belt keep ers Pull belt toward front of tractor and remove downwards from...

Page 22: ...t square key Replacewashersandsnapretainingringsecurelyinaxle groove Replace axle cover FIG 24 RETAINING RING WASHERS SQUARE KEY REAR WHEEL ONLY AXLE COVER NOTE To seal tire punctures and prevent flat...

Page 23: ...PMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS CLAMP SCREW ENGINE TO ADJUST THROTTLE CONTROL CABLE See Fig 29 The throttle control has been preset at the factory and adjustment should not be n...

Page 24: ...G IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOL OR METHANOL CAN AT...

Page 25: ...ty ignition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center departme...

Page 26: ...mowing 4 Mower deck not level 4 Level mower deck 5 Low uneven tire air pressure 5 Check tires for proper air pressure 6 Worn bent or loose blade 6 Replace sharpen blade Tighten blade bolt 7 Buildup o...

Page 27: ...TE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM THE LIGHTS ARE NOT CONNECTED TO THE BATTERY BUT HAVE THEIR OWN ELECTRICAL SOURCE BECAUSE OF THIS THE BRIGHTNESS OF THE LIGHTS WILL CHANGE W...

Page 28: ...28 REPAIR PARTS TRACTOR MODEL NUMBER WE16542D ELECTRICAL 28 29 26 24 42 43 27 27 25 41 27 27 40 33 30 8 2 1 27 16 16 52 48 22 21...

Page 29: ...ed 25 146147 Cable Battery 6 Ga w 16 wire red 26 175158 Fuse 20 AMP 27 73510400 Nut Keps Hex 1 4 20 unc 28 4207J Cable Ground 6 Ga 12 black 29 121305X Switch Plunger Nc Gray 30 175566 Switch Ign 33 14...

Page 30: ...ODEL NUMBER WE16542D CHASSIS AND ENCLOSURES 37 37 3 2 35 3 26 3 35 26 33 10 34 1 208 11 17 29 28 208 13 207 20 207 23 12 51 57 53 52 54 55 24 26 25 26 25 3 31 24 30 209 8 209 6 16 9 15 209 209 5 5 58...

Page 31: ...w Insert 3 8 16 UNC 28 140434 Grill Lens Asm 29 140273X599 Lens Grille Private label 30 169467X550 Fender Asm 31 136619 BracketFender 33 145244X550 Footrest Lh 34 145243X550 Footrest Rh 35 72110606 B...

Page 32: ...74 75 78 76 77 1 25 19 24 2 53 35 34 37 36 35 62 36 64 65 59 56 212 55 63 116 70 77 61 22 27 26 85 52 61 30 32 32 30 52 61 11 85 80 4 3 13 84 42 145 79 6 113 18 51 5 18 6 16 66 96 26 27 51 48 151 202...

Page 33: ...Return Clutch 6 75 56 74760620 Bolt Fin Hx 3 8 16 X 1 1 4 57 130801 V Belt Ground Drive 59 169691 Keeper Belt Span Ctr 61 17060612 Screw3 8 16x3 4 62 8883R Cover Pedal Blk Round 63 140186 Engine Pull...

Page 34: ...R WE16542D STEERING ASSEMBLY 5 9 5 7 7 9 4 3 32 43 6 43 8 62 10 40 11 33 35 34 8 6 9 46 46 8 6 9 2 47 47 38 39 1 41 42 37 36 44 51 54 37 68 67 67 67 13 65 85 85 68 15 15 15 29 29 29 29 82 22 18 19 27...

Page 35: ...8 16x3 4 30 76020412 Pin 32 130465 Rod Tie Wire Form 19 75 Mech 36 155099 Bushing Strg 5 8 Id Dash 37 152927 Screw TT 10 32 x 5 x 3 8 Flange 38 140045X428 Insert Cap Strg 39 19133812 Washer 13 32 x 2...

Page 36: ...36 REPAIR PARTS TRACTOR MODEL NUMBER WE16542D ENGINE 2 1 OPTIONAL EQUIPMENT Spark Arrester 29 44 46 32 31 33 37 33 40 62 13 4 72 78 81 3 16 78 23 45 14 38...

Page 37: ...Drain Oil Easy 16 11050600 Washer Lock Ext Tooth 3 8 23 169837 ShieldBrowning 29 137180 ArrestorSpark 31 174642 Tank Fuel 2 00 Fr 32 140527 Cap Asm Fuel 33 123487X Clamp Hose Blk 37 137040 Line Fuel 2...

Page 38: ...2 Washer 17 32 x 1 3 16 x 12 Ga 25 127018X Bolt Shoulder 5 16 18 x 62 26 10040800 Lockwasher 26 23 1 24 16 15 12 13 17 25 4 3 8 9 7 8 9 7 2 6 22 21 5 10 5 14 1 127427 Seat 2 140551 Bracket Pnt Pivot S...

Page 39: ...ponent dimensions given in U S inches 1 inch 25 4 mm KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 10 157140 DecalDangerEnglish 11 101892X Decal Clutch brake English 14 160396 Decal V belt Sch...

Page 40: ...40 REPAIR PARTS TRACTOR MODEL NUMBER WE16542D MOWER LIFT 15 20 16 1718 20 20 15 20 4 5 6 2 3 1 6 5 4 7 8 12 11 31 32 31 32 19 19 13 13 13 13...

Page 41: ...GripHandle 8 124526X ButtonPlunger 11 139865 Link Lift Lh 12 139866 Link Lift Rh 13 4939M RetainerSpring 15 173288 Link Front 16 73350800 Nut Jam Hex 1 2 13 Unc 17 130171 Trunnion Blk Zinc 18 7380080...

Page 42: ...33 146 148 145 150 45 144 147 147 142 149 142 35 49 50 51 54 52 53 55 56 34 1 46 44 21 22 24 25 26 27 2 28 29 23 21 21 21 18 18 20 2 48 59 19 4 3 5 6 21 40 143 36 40 37 40 159 152 151 153 154 157 158...

Page 43: ...wer 50 131340 Bolt Shoulder 10 24 Grade 5 51 69180 Locknut 52 139888 Bolt Shoulder 5 16 18 UNC 53 131845 Arm Assembly Pad Brake 54 133943 Washer Hardened 55 155046 Arm Idler 56 165723 Spacer Retainer...

Page 44: ...44 SERVICE NOTES...

Page 45: ...limited to 90 days from the date of original purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and main tained in accordance with the instructions...

Page 46: ...nstruction Manual for the operation of the Power Train Component and parts The cost of normal maintenance and replacement of service items which are not defective shall be paid for by the original pur...

Page 47: ...DE ONLY RIDE UP AND DOWN HILL NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION Operate your Tractor up and down the face of slopes not greater than 15 never across the face Make...

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