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WEG Molded Case Circuit Breakers - User’s Manual

10

1.  Remove dust, dirt, soot, grease, or moisture from the surface of the circuit 

breaker using a lint-free dry cloth, brush, or vacuum cleaner. Do not blow 
debris into circuit breaker. If contamination is found, look for the source and 
eliminate the problem.

2.  Switch circuit breaker to ON and OFF several times to be sure that the 

mechanical linkages are free and do not bind. If mechanical linkages are not 
free, replace circuit breaker.

3.  With the circuit breaker in the ON position, press the PUSH-TO-TRIP button 

to mechanically trip the circuit breaker. Trip, reset, and switch circuit breaker 
ON several times. If mechanism does not reset each time the circuit breaker is 
tripped, replace the circuit breaker. 

4.  Check base, cover, and operating handle for cracks, chipping, and discoloration. 

Circuit breakers should be replaced if cracks or severe discoloration is found.

5.  Check terminals and connectors for looseness or signs of overheating. 

Overheating will show as discoloration, melting, or blistering of conductor 
insulation, or as pitting or melting of conductor surfaces due to arcing. If 
there is no evidence of overheating or looseness, do not disturb or tighten 
the connections. If there is evidence of overheating, terminations should be 
cleaned or replaced. Before re-energizing the circuit breaker, all terminations 
and cable should be refurbished to the condition when originally installed.

6.  Check circuit breaker mounting hardware, and tighten if necessary.
7.  Check area where circuit breaker is installed for any safety hazards, inlcuding 

personal safety and fire hazards. Exposure to certain types of chemicals can 
cause deterioration of electrical connections.

4.2.  FIELD TESTING

Any field testing should be done in accordance with applicable NEMA Standard.
The instructions for installation, testing,maintenance, or repair herein are provided 
for the use of the product in general commercial applications and may not be 
appropriate for use in nuclear applications. Additional instructions may be available 
upon specific request to replace, amend, or supplement these instructions to 
qualify them for use with the product in safety-related applications in a nuclear 
facility.
The information, recommendations,descriptions,and safety notations in this 
document are based on WEG’s experience and judgment with respect to Retrofitting 
of Power Breakers. This instructional literature is published solely for information 
purposes and should not be considered all-inclusive.If further information is 
required, you should consult an authorized WEG sales representative.
The sale of the product shown in this literature is subject to the terms and conditions 
outlined in appropriate WEG selling policies or other contractual agreement 
between the parties. This literature is not intended to and does not enlarge or add 
to any such contract. The sole source governing the rights and remedies of any 
purchaser of this equipment is the contract between the purchaser and WEG.
NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES 

Summary of Contents for UBW400

Page 1: ...Motors Automation Energy Transmission Distribution Coatings User s Manual WEG Molded Case Circuit Breakers UBW400 ...

Page 2: ...lating to the safety of personnel and equipment as well as all general and local health and safety laws codes and procedures The recommendations and information contained herein are based on WEG experience and judgment but should not be considered to be all inclusive or covering every application or circumstance which may arise If any questions arise contact WEG for further information or instruct...

Page 3: ...e for the intended installation by comparing nameplate data with existing equipment ratings and system requirements Inspect the circuit breaker for completeness and check for damage before mounting Uninstalled cover mounting hardware is supplied in a plastic bag with the circuit breaker frame see Figure 2 and Table 2 Flat head thread forming screws Pan head screws Figure 2 cover mounting hardware ...

Page 4: ...b in 2 2 6 N m 5 If not already installed mount terminals as shown in Figure 4 Secure the terminals to the circuit breaker using a 7 32 inch socket wrench and torque to 6 8 lb ft 8 11 N m After mounting the circuit breaker and before installation of the conductors the terminal mounting screw can be checked or retightened through the terminal when the conductor screw is removed If warning label is ...

Page 5: ...no voltage is present NOTICE Depending on the equipment configuration the circuit breaker can be mounted using different styles of hardware The following steps describe how to mount the circuit breaker using standard hardware When special hardware is needed for example with the electrical operator the instruction leaflet describing the accessory also describes the special mounting arrangements 6 T...

Page 6: ... Figure 6 circuit breaker escutcheon dimensions for 3 pole circuit breakers b If circuit breaker includes factory or field installed internal accessories make sure accessory wiring can be reached when the circuit breaker is mounted c Position circuit breaker on mounting surface NOTICE Labels with accesory connection schematic diagrams are provided on the side of the circuit breaker A note should b...

Page 7: ...Cat No LT3UBW400 are used terminal shields supplied with the terminals must be installed on the circuit breaker Figure 7 Warning label supplied with the kit must be attached to the circuit breaker front cover Mounting slots Terminal cover Dovetails Figure 7 terminal cover installation 9 If required install terminal shield on circuit breaker cover with mounting screws provided 10 After the circuit ...

Page 8: ...e Figure 8 Push to trip Button Thermal magnetic Trip unit adjustment Button 3 places Handle position indicator Color Red White Green On Trip Off reset On On Trip Off Reset Off International Symbols Figure 8 circuit breaker manual controls 3 2 CIRCUIT BREAKER RESET After an automatic or accessory initiated trip or a manual PUSH TO TRIP operation the circuit breaker is reset by moving the circuit br...

Page 9: ...ing Adjustment buttons Figure 9 trip unit magnetic adjustment buttons 4 INSPECTION AND FIELD TESTING UBW400 molded case circuit breakers are designed to provide years of almost maintenance free operation The following procedure describes how to inspect and test a circuit breaker in service 4 1 INSPECTION AND FIELD TESTING Circuit breakers in service should be inspected periodically The inspection ...

Page 10: ... installed 6 Check circuit breaker mounting hardware and tighten if necessary 7 Check area where circuit breaker is installed for any safety hazards inlcuding personal safety and fire hazards Exposure to certain types of chemicals can cause deterioration of electrical connections 4 2 FIELD TESTING Any field testing should be done in accordance with applicable NEMA Standard The instructions for ins...

Page 11: ...e to the purchaser or user in contract in tort including negligence strict liability or otherwise for any special indirect incidental or consequential damage or loss whatsoever including but not limited to damage or loss of use of equipment plant or power system cost of capital loss of power additional expenses in the use of existing power facilities or claims against the purchaser or user by its ...

Page 12: ... Phone 233 30 2766490 info zestghana com gh INDIA Bangalore Karnataka Phone 91 80 41282007 info in weg net Hosur Tamil Nadu Phone 91 4344 301577 info in weg net ITALY Cinisello Balsamo Milano Phone 39 2 61293535 info it weg net JAPAN Yokohama Kanagawa Phone 81 45 5503030 info jp weg net MALAYSIA Shah Alam Selangor Phone 60 3 78591626 info wattdrive com my MEXICO Huehuetoca Mexico Phone 52 55 53214...

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