Weider 831.159831, User Manual

Page 1: ...r in the space above CAUTION Read all precautions and instruc tions in this manual before using this equipment Save this manu al for future reference Serial Number Decal Patent Pending Visit our websi...

Page 2: ...ESHOOTING AND MAINTENANCE 28 CABLE DIAGRAMS 30 ORDERING REPLACEMENT PARTS Back Cover FULL 90 DAY WARRANTY Back Cover Note A PART LIST EXPLODED DRAWING and a PART IDENTIFICATION CHART are attached in t...

Page 3: ...exercise that could cause the weight system to tip 11 Never release the press arm butterfly arms leg lever press plate lat bar ab strap or nylon strap while weights are raised the weights will fall wi...

Page 4: ...ER STACK will help you to achieve the results you want For your benefit read this manual carefully before using the POWER STACK weight system If you have additional questions please call our toll free...

Page 5: ...require several hours By setting aside plenty of time and by deciding to make the task enjoyable assembly will go smoothly You may want to assemble the weight system over a couple of evenings Select...

Page 6: ...o 5 16 x 2 3 4 Bolts 89 a Medium Support Plate 109 and two 5 16 Nylon Locknuts 86 Do not tighten the Nylon Locknuts yet Note There are three kinds of Support Plates The main difference between them is...

Page 7: ...Top Frame 7 to the indicat ed bracket at the top of the Butterfly Upright 4 with two 5 16 x 2 3 4 Bolts 89 a Medium Support Plate 109 and two 5 16 Nylon Locknuts 86 5 86 86 67 109 4 4 1 75 67 67 7 86...

Page 8: ...89 11 4 86 86 86 100 75 75 76 112 69 86 86 86 86 92 6 3 5 7 Slide the Butterfly Leg 11 onto the two 5 16 x 2 1 2 Carriage Bolts 75 in the Butterfly Base 1 Hand tighten two 5 16 Nylon Locknuts 86 onto...

Page 9: ...t Guides Note The wide end of the Weight Bumpers must be on bottom Insert the Left Weight Guides into the indicated holes in the Center Base 2 Set the other two Weight Bumpers 46 over the indicated ho...

Page 10: ...r the welded pin on the Short Weight Tube 44 42 44 26 41 45 Pin Grooves Welded Pin 13 14 14 Slide the Bottom Weight 47 and seven Weights 41 onto the Left Weight Guides 27 Make sure the Weights are tur...

Page 11: ...er Top Frame 8 to the rear hole in the Press Top Frame 9 with a 3 8 x 2 3 4 Bolt 82 a Large Support Plate 29 and a 3 8 Nylon Locknut 90 Do not tighten the Locknut yet Locate the parts bag labeled PULL...

Page 12: ...Arm 18 to the Press Frame 17 with two 5 16 x 2 1 2 Bolts 87 and two 5 16 Nylon Locknuts 86 Repeat this step with the other Press Arm 18 21 68 18 18 17 86 87 66 Arm Assembly 18 Locate and open the part...

Page 13: ...with the Left Butterfly Arm 20 22 7 Lubricate Axles Bracket Welded Brackets 55 54 68 53 19 68 20 24 Locate and open the parts bag labeled PULLEY BAG 2 Remove one V Pulley 34 from the bag Leave the rem...

Page 14: ...tterfly Cable 73 around a 3 1 2 Pulley 35 Attach the Pulley to the Double U Bracket 31 with a 3 8 x 1 3 4 Bolt 94 and a 3 8 Nylon Locknut 90 25 35 73 31 94 90 4 105 73 34 37 27 Attach the Butterfly Ca...

Page 15: ...ates 32 Wrap the Rear Cable 70 around a 3 1 2 Pulley 35 in the direction shown Attach the Pulley and a Cable Trap 38 to the top hole in the pair of Pulley Plates 32 with a 3 8 x 2 Bolt 93 and a 3 8 Ny...

Page 16: ...e Cable in the groove of the Pulley 33 74 38 90 90 31 35 74 94 35 Wrap the Ab Cable 74 around a 3 1 2 Pulley 35 in the direction shown Attach the Pulley and a Cable Trap 38 to the indicated bracket on...

Page 17: ...d to be removed in step 39 39 74 35 35 35 92 90 101 2 95 94 2 35 74 Bracket 38 39 Remove the 3 8 x 3 3 4 Bolt 101 and the 3 8 Nylon Locknut 90 used in step 37 Wrap the Ab Cable 74 around a 3 1 2 Pulle...

Page 18: ...knut 90 Make sure the Cable Trap is positioned to hold the Cable in the groove of the Pulley 110 93 71 Cable Guide 1 90 43 Wrap the Low Cable 71 around a 3 1 2 Pulley 35 in the direction shown Attach...

Page 19: ...from the bag labeled PULLEY BAG 2 Identify the Press Cable 72 It is approximately 387 5 8 long and it has a ball on one end and a threaded shaft on the other Wrap the Press Cable 72 around the Pro Pu...

Page 20: ...ke sure the Cable Trap is positioned to hold the Cable in the groove of the Pulley 50 104 97 35 90 38 17 51 Wrap the Press Cable 72 around a V Pulley 34 in the direction shown Attach the Pulley and a...

Page 21: ...be attached to the Bolt in step 56 Make sure the Cable Trap is positioned to hold the Cable in the groove of the Pulley 55 Wrap the Press Cable 72 around a V Pulley 34 in the direction shown Attach th...

Page 22: ...e direction shown Attach the Pulley inside the indicated bracket on the Center Top Frame 8 with a 3 8 x 1 3 4 Bolt 94 and a 3 8 Nylon Locknut 90 57 92 102 38 35 17 5 72 60 94 8 90 72 36 58 Wrap the Pr...

Page 23: ...Butterfly Upright 4 with two 1 4 x 2 1 2 Bolts 79 and two 1 4 Washers 99 63 Insert a 1 4 x 2 1 2 Carriage Bolt 91 through the center hole in a Seat Plate 30 Attach the Seat Plate to a Seat 23 with two...

Page 24: ...indicated hole in the Butterfly Leg 11 Slide two Foam Pads 52 onto the ends of the Pad Tube 67 Attach the Curl Pad 22 to the Curl Post 21 with two 1 4 x 3 4 Bolts 98 68 Make sure that all parts have b...

Page 25: ...xercise to be performed The Nylon Strap 83 or Ab Strap 56 can be attached in the same manner The accessories can be attached to the ab pulley station or high pulley station in the same manner 59 40 56...

Page 26: ...81 under the Bottom Weight Remove the other Weight Pin from the small weight stack To use the small weight stack with the press arms or leg press insert a Weight Pin 81 under the Bottom Weight 47 Then...

Page 27: ...h station may vary due to differences in individual weight plates as well as friction between the cables pulleys and weight guides WEIGHT Left Top 1 2 3 4 5 6 7 Bottom Right Top 1 2 3 4 5 6 HIGH PULLE...

Page 28: ...the bottom Pulley up one set of holes If the cables are still too loose move the top Pulley down one set of holes until the slack in the cables has been removed TROUBLESHOOTING AND MAINTENANCE Make s...

Page 29: ...on Locknut If there is still slack in the Press Cable 72 move the V Pulley 34 attached to the small tube on the Press Upright 5 to a hole that is closer to the Upright Remove the 3 8 x 3 1 4 Bolt 104...

Page 30: ...he Ab Cable 74 The numbers show the correct route for each Cable Make sure that the Cables are routed correctly that the Pulleys move smoothly and that the Cable Traps do not touch or bind the Cables...

Page 31: ...Low Cable 71 5 4 3 1 2 6 7 3 1 8 9 10 11 5 6 2 1 4 1 2 4 3 2 3 Butterfly Cable 73 5 Rear Cable 70 31 4 Ab Cable 74...

Page 32: ...arest SEARS Service Center To request service or to order parts by telephone call the toll free numbers listed at the left When requesting help or service or ordering parts please be prepared to provi...

Page 33: ...ach stage to open that parts bag This chart is provided to help you identify the small parts used in assembly The number in parenthesis below each part refers to the key number of the part from the PA...

Page 34: ...t 76 5 16 Nylon Jamnut 77 5 16 Nylon Locknut 86 3 8 x 2 3 4 Bolt 82 3 8 x 2 Bolt 93 1 4 Washer 99 3 8 Washer 97 1 4 x 2 1 2 Bolt 79 1 4 Nylon Locknut 103 5 16 Washer 100 5 16 x 2 1 2 Bolt 87 5 16 x 2...

Page 35: ...Shoulder Bolt 108 3 8 x 3 1 2 Bolt 111 3 8 x 4 3 4 Bolt 102 1 Tap Screw 80 5 16 x 1 3 4 Bolt 96 1 4 x 3 4 Bolt 98 3 8 x 3 Bolt 88 3 8 x 3 3 4 Bolt 101 3 8 x 8 Bolt 106 3 8 x 3 1 4 Bolt 104 3 8 x 4 Bol...

Page 36: ...1 Retainer 54 1 Cover Cap 55 1 Square Inner Cap 69 1 3 4 Square Inner Cap 68 Round Inner Cap 63 3 4 Round Inner Cap 64 1 Round Inner Cap 66 2 Square Inner Cap 67...

Page 37: ...81 REMOVE THIS PART LIST EXPLODED DRAWING FROM THE MANUAL SAVE THIS PART LIST EXPLODED DRAWING FOR FUTURE REFERENCE...

Page 38: ...Chain 58 3 Cable Clip 59 1 Lat Bar 60 2 Plastic Bushing 61 2 Large Bushing 62 4 Handgrip 63 2 Round Inner Cap 64 4 3 4 Round Inner Cap 65 2 Butterfly Arm Bushing 66 2 1 Round Inner Cap 67 15 2 Square...

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