Weider 8520, User Manual

Page 1: ...ARY DELAYS PLEASE CALL DIRECT TO OUR TOLL FREE CUSTOMER HOT LINE The trained techni cians on our customer hot line will provide immediate assis tance free of charge to you CUSTOMER HOT LINE 1 800 999 3756 Mon Fri 6 a m 6 p m MST Model No WESY85200 Serial No Write the serial number in the space above for reference Serial Number Decal PATENT PENDING CAUTION Read all precautions and instruc tions in ...

Page 2: ...to any product or damage to a product caused by or attributable to freight damage abuse misuse improper or abnormal usage or repairs not provided by an ICON authorized service center products used for commercial or rental pur poses or products used as store display models No other warranty beyond that specifically set forth above is authorized by ICON ICON is not responsible or liable for indirect...

Page 3: ...foot plate when perform ing an exercise that could cause the home gym system to tip 11 Never release the press arm butterfly arms leg lever lat bar or nylon strap while weights are raised The weights will fall with great force 12 Make sure that the cables remain on the pul leys at all times If the cables bind while you are exercising stop immediately and make sure that the cables are on all of the...

Page 4: ...cardiovascular system the WEIDER 8510 will help you to achieve the specific results you want For your benefit read this manual carefully before using the WEIDER 8520 Home Gym System If you have additional questions please call our Customer Service Department toll free at 1 800 999 3756 Monday through Friday 6 a m until 6 p m Mountain Time excluding holidays To help us assist you please note the pr...

Page 5: ...ts as you assemble them unless instructed to do otherwise THE FOLLOWING TOOLS NOT INCLUDED ARE REQUIRED FOR ASSEMBLY Two 2 adjustable wrenches One 1 standard screwdriver One 1 phillips screwdriver One 1 rubber mallet Lubricant such as grease or petroleum jelly and soapy water will also be needed Assembly will be more convenient if you have the following tools A socket set a set of open end or clos...

Page 6: ...o 1 Round Inner Caps 49 into the top of the crossbar Attach the Top Frame 55 to the Front Upright 42 and the Rear Upright 56 with four 5 16 x 2 3 4 Bolts 11 four 5 16 Flat Washers 8 and four 5 16 Nylon Locknuts 3 Tighten all Nylon Locknuts used in steps 1 through 3 4 Set two Weight Bumpers 19 onto the brack et on the Base 4 as shown Stack eight Weights 25 on the Weight Bumpers 19 Be sure that all ...

Page 7: ...ght Guides 62 to the Top Frame 55 with the 5 16 x 6 Bolt 60 two 1 2 x 3 4 Spacers 61 and a 5 16 Nylon Locknut 3 Be sure that the Pulley Bracket 20 is in front of the Weight Guide 62 as shown 7 Press a 1 x 7 8 Plastic Bushing 75 onto each welded spacer on the Press Frame 17 Slide the Press Frame into place on the Base 4 Note This will be a tight fit The Plastic Bushings should fit onto each end of ...

Page 8: ...Cable Trap 50 to the Left Arm 47 with a 3 8 x 2 1 2 Bolt 7 and a 3 8 Nylon Locknut 21 10 Lubricate both axles on the Top Frame 55 Slide the Right Arm 48 onto the right axle Note Be careful not to confuse the Right Arm with the Left Arm 47 refer to step 9 to identify the Right Arm Be sure that the upper end of the Right Arm is behind the indicated bracket on the Top Frame 55 Tap two 1 Retainers 69 ...

Page 9: ...pright 42 with two 5 16 x 2 3 4 Bolts 11 two 5 16 Flat Washers 8 and two 5 16 Nylon Locknuts 3 Tighten all Nylon Locknuts used in this step now 12 Attach a Bumper 73 to the Rocker Arm 32 with a 1 2 Tap Screw 65 Lubricate a 3 8 x 3 1 4 Bolt 35 Attach the Rocker arm 32 to the Base 4 with the 3 8 x 3 1 4 Bolt and a 3 8 Nylon Locknut 21 13 Lubricate a 3 8 x 2 1 2 Bolt 7 Attach the Leg Lever 29 to the ...

Page 10: ...ide of the Pulley and that the Cable is between the Pulley and the hook Tighten the 3 8 x 3 3 4 Bolt 71 and the 3 8 Nylon Locknut not shown 16 Wrap the Long Cable 23 around a V Pulley 6 Attach the V Pulley and a Long Cable Trap 50 to the indicated bracket on the Front Upright 42 with a 3 8 x 2 1 2 Bolt 7 and a 3 8 Nylon Locknut 21 Be sure that the Long Cable Trap is positioned to hold the Cable in...

Page 11: ... a 3 1 2 Pulley 15 and a Cable Trap 66 to the indicated hole in the Long U Bracket 57 with a 3 8 x 2 Bolt 12 and a 3 8 Nylon Locknut 21 Be sure that the Cable Trap is inside the U Bracket Note This may come pre assem bled Route the Long Cable 23 around the 3 1 2 Pulley 15 and through the Long U Bracket 57 Be sure that the Cable is in the groove of the Pulley and that the Cable and Pulley move smoo...

Page 12: ...ey as shown 24 Wrap the Short Cable 58 around a 3 1 2 Pulley 15 Attach the Pulley to the Rocker Arm 32 with a 3 8 x 3 1 2 Bolt 16 a 3 8 Flat Washer 9 and a 3 8 Nylon Locknut 21 Be sure that the Cable Trap 66 is turned to hold the Cable in place and that the Cable is routed around the Pulley as shown 25 Note The 3 1 2 Pulley 15 labeled in this step is pre attached It is shown removed for easy part ...

Page 13: ...the Short Cable 58 around the 3 1 2 Pulley 15 attached to the upper hole in the Front Upright 42 Be sure that the Cable Trap 66 is turned to hold the Cable in place and that the Cable is routed around the Pulley as shown Tighten the 3 8 Nylon Locknut 21 and the 3 8 x 3 3 4 Bolt 71 28 Attach the end of the Short Cable 58 to the Long U Bracket 57 with a 1 4 Nylon Lock nut 2 and a 1 4 Flat Washer 10 ...

Page 14: ...nt Upright 42 with two 1 4 x 2 1 2 Screws 43 and two 1 4 Flat Washers 10 31 Insert the 1 4 x 2 1 2 Carriage Bolt 38 into the center hole in the Seat Plate 37 Attach the Seat Plate to the Seat 13 with two 1 4 x 1 2 Screws 18 Insert the 1 4 x 2 1 2 Carriage Bolt 38 into the indicated hole in the Seat Frame 36 Tighten a 1 4 Nylon Locknut 2 with a 1 4 Flat Washer 10 onto the Carriage Bolt Attach the o...

Page 15: ...1 2 Pad 30 onto each end of the Long Pad Tube 34 Remove the backing from the 8520 decal and apply it to the home gym system as shown Make sure that all parts have been properly tightened The use of the remaining parts will be explained in ADJUSTMENT beginning on page 16 of this manual Before using the home gym system pull each cable a few times to be sure that the cables move smoothly over the pul...

Page 16: ...ting Use the WEIGHT RESISTANCE CHART on page 17 to find the approximate amount of resistance at each weight station ATTACHING THE LAT BAR OR NYLON STRAP TO THE HIGH PULLEY STATION Attach the Lat Bar 54 to the Long Cable 23 with a Cable Clip 53 For some exercises the Chain 52 should be attached between the Lat Bar and the Long Cable with two Cable Clips Adjust the length of the Chain between the La...

Page 17: ... the Leg Lever 29 must be locked in place Insert the L Pin 40 through the hole in the Leg Lever and the hole in the Rocker Arm 32 32 79 40 78 40 29 32 PRESS BUTTERFLY LEG HIGH LOW LEG WEIGHT ARM ARM LEVER PULLEY PULLEY PRESS PLATES lbs lbs lbs lbs lbs lbs Top 13 9 27 14 32 30 1 36 23 52 30 52 65 2 57 32 81 44 93 97 3 73 46 115 58 121 130 4 99 58 142 69 144 170 5 118 74 171 88 178 215 6 132 88 201 ...

Page 18: ... this you may need to remove the Small U Bracket 67 from the Weight Tube not shown or remove the 3 1 2 Pulley 15 from the Long U Bracket 57 Make sure that the cables are not too tight or the Top Weight 76 will be lifted off the weight stack Additional slack can be removed by moving the 3 1 2 Pulley 15 to the other hole in the Long U Bracket 57 Remove the 3 8 Nylon Locknut 21 and the 3 8 x 2 Bolt 1...

Page 19: ...orrectly If the cables have not been correctly routed the home gym system will not function properly and damage may occur The numbers show the correct route for each cable The starting and ending points of each cable are labeled Be sure that the cable traps do not touch or bind the cables 4 3 2 7 6 5 4 3 2 Weight Stack 8 6 1 Low Pulley 1 High Pulley Long Cable 23 7 Long U Bracket Short Cable 58 5 ...

Page 20: ...sist you please be pre pared to give the following information 1 The MODEL NUMBER of the product WESY85200 2 The NAME of the product WEIDER 8520 Home Gym System 3 The SERIAL NUMBER of the product see the front cover of this manual 4 The KEY NUMBER and DESCRIPTION of the part s see the PART LIST and EXPLODED DRAWING at the center of this manual Part No 132714 R0896A Printed in Canada 1996 ICON Heal...

Page 21: ...check to see if it has been pre assembled REMOVE THIS PART IDENTIFICATION CHART FROM THE MANUAL Please Note The assembly is divided into four stages 1 frame assembly 2 press and butterfly arm assembly 3 cable and pulley assembly and 4 seat and backrest assembly The hardware for each stage is packaged separately Wait until you begin each assembly stage to open that parts bag WESY85200 R0896A ...

Page 22: ...4 x 2 1 2 Screw 43 2 5 16 x 1 3 4 Bolt 72 1 5 16 x 2 1 2 Carriage Bolt 1 4 5 16 x 2 3 4 Carriage Bolt 14 2 1 4 x 1 2 Screw 18 2 5 16 x 2 1 2 Bolt 22 5 5 16 x 5 Bolt 68 1 5 16 x 6 Bolt 60 1 5 16 x 2 3 4 Bolt 1 1 6 1 4 x 2 1 2 Carriage Bolt 38 1 1 4 x 2 1 4 Screw 24 1 ...

Page 23: ...4 3 8 Nylon Locknut 21 15 3 8 Nylon Jam Nut 33 1 3 8 x 2 Bolt 12 3 3 8 x 3 1 2 Bolt 16 3 3 8 x 2 1 2 Bolt 7 4 3 8 x 3 3 4 Bolt 71 3 Cable Clip 53 3 3 8 x 3 1 4 Bolt 35 1 5 16 Nylon Locknut 3 20 1 4 Nylon Lock nut 2 3 ...

Page 24: ...1 Round Inner Cap 49 4 1 Round Cover Cap 70 2 3 4 Round Inner Cap 34 4 1 2 x 3 4 Spacer 61 2 1 3 4 Square Inner Cap 44 10 2 Square Inner Cap 27 3 2 Square Outer Cap 51 2 1 x 7 8 Plastic Bushing 75 2 ...

Page 25: ...REMOVE THIS PART LIST EXPLODED DRAWING FROM THE MANUAL 81 ...

Page 26: ... Jam Nut 34 4 3 4 Round Inner Cap 35 1 3 8 x 3 1 4 Bolt 36 1 Seat Frame 37 1 Seat Plate 38 1 1 4 x 2 1 2 Carriage Bolt 39 1 Nylon Strap 40 1 L Pin 41 1 Backrest Key No Qty Description 42 1 Front Upright 43 2 1 4 x 2 1 2 Screw 44 10 1 3 4 Square Inner Cap 45 2 10 Pad 46 2 Press Arm 47 1 Left Arm 48 1 Right Arm 49 4 1 Round Inner Cap 50 4 Long Cable Trap 51 2 2 Square Outer Cap 52 1 Chain 53 3 Cable...

Page 27: ...19 26 51 25 64 63 76 9 21 10 43 10 62 67 3 72 10 2 41 14 51 1 1 4 15 15 3 3 66 66 49 46 49 46 22 3 9 16 44 44 15 21 59 75 21 13 27 37 18 38 30 28 34 30 34 3 3 54 31 31 52 53 39 73 65 44 3 10 2 24 21 6 7 44 79 8 3 8 22 78 32 73 65 15 66 16 29 16 77 9 21 34 30 80 58 30 34 21 35 9 21 11 17 36 31 31 33 7 3 71 40 50 44 44 66 8 23 EXPLODED DRAWING Model No WESY85200 R0896A ...