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5

2

7

20

8

25

26

26

2.

Attach the Foot Plate (8) and the Weight Base
(20) to the Center Base (7) using two M10 x
78mm Bolts (25) and two M10 Nylon Locknuts
(26). 

Do not tighten the Nylon Locknuts yet.

1

1.

Press 60mm Square Outer Caps (19) onto the
ends of the Right and Left Bases (5, 6). 

Attach the Right and Left Bases (5, 6) to the
Center Base (7) using four M10 x 78mm Bolts
(25) and four M10 Nylon Locknuts (26). 

Do not

tighten the Nylon Locknuts yet.

19

5

25

7

25

6

19

19

26

26

19

Before beginning assembly, carefully read the
following information and instructions:

Assembly requires two people.

For help identifying small parts, use the PART
IDENTIFICATION CHART on page 14.

Tighten all parts as you assemble them, unless
instructed to do otherwise. 

As you assemble the weight rack, make sure all
parts are oriented as shown in the drawings. 

Place all parts in a cleared area and remove the
packing materials. Do not dispose of the packing
materials until assembly is completed. 

The following tools (not included) are required
for assembly: 

• Two adjustable wrenches

• One rubber mallet

• One standard screwdriver

• One Phillips screwdriver

• Lubricant, such as grease or petroleum jelly,

and soapy water.

Assembly will be more convenient if you have a
socket set, a set of open-end or closed-end
wrenches, or a set of ratchet wrenches.

Make Things Easier for Yourself

This manual is designed to ensure that the
weight rack can be assembled successfully by
anyone. Most people find that by setting aside
plenty of time, assembly will go smoothly. 

ASSEMBLY

Summary of Contents for Club 540

Page 1: ...rained techni cians on our customer hot line will provide immediate assis tance free of charge to you CUSTOMER HOT LINE 1 800 999 3756 Mon Fri 6 a m 6 p m MST Model No WEBE19710 Serial No Write the se...

Page 2: ...ack Cover LIMITED WARRANTY Back Cover The decal shown here has been placed on the weight rack If the decal is missing or if it is not legible please call our Customer Service Department toll free at 1...

Page 3: ...weight carriage Always place the same amount of weight on each side of the weight carriage 10 Always exercise with a partner Your partner should be ready catch the barbell if you can not complete a re...

Page 4: ...g holidays To help us assist you please note the product model number and serial number before calling The model number is WEBE19710 The serial number can be found on a decal attached to the weight ra...

Page 5: ...ghten all parts as you assemble them unless instructed to do otherwise As you assemble the weight rack make sure all parts are oriented as shown in the drawings Place all parts in a cleared area and r...

Page 6: ...1 4 3 Identify the two Rear Uprights 2 which are slightly shorter and have less holes than the Front Uprights not shown Attach the Rear Uprights 2 to the Left and Right Bases 5 6 using four M10 x 78m...

Page 7: ...s 26 Attach the Weight Frame 10 to the Center Frame 9 with two M10 x 78mm Bolts 25 two M10 Washers 24 and two M10 Nylon Locknuts 26 Do not tighten the M10 Nylon Locknuts 26 yet 24 25 9 24 24 24 10 7 A...

Page 8: ...olt 29 and an M10 Nylon Locknut 26 13 Route the Long Cable 34 over a 3 1 2 Pulley 27 and down through the Weight Frame 10 Attach the Pulley to the Weight Frame with an M10 x 75mm Bolt 31 two Short Spa...

Page 9: ...ate the Short Cable 33 note that there are two balls on one end of the Short Cable and a metal sleeve on the other end Lay the ball end of the Short Cable 33 inside the bracket on the Center Base 7 At...

Page 10: ...ests should be at a comfortable height for lifting and replacing the barbell Perform the exercise as shown in the accompanying exercise guide Note Make sure the locking clips on the Safety Spotters an...

Page 11: ...set the Safety Spotters 16 and the Weight Rests 15 at a comfortable height Squat Area 16 16 WARNING Always move the bench not included when you are performing squat exercises inside the rack Weight TI...

Page 12: ...ngthen your body plus devel op your heart and lungs PERSONALIZING YOUR EXERCISE PROGRAM Determining the exact length of time for each workout as well as the number of repetitions or sets completed is...

Page 13: ...a record of each workout List the date the exercises performed the weight used and the numbers of sets and repetitions completed Record your weight and key body measurements at the end of every month...

Page 14: ...lon Locknut 27 6 3 1 2 Pulley 28 2 Pulley Plate 29 3 M10 x 45mm Bolt 30 1 Weight Stop Bushing 31 4 M10 x 75mm Bolt 32 6 Short Spacer 33 1 Short Cable 34 1 Long Cable 35 2 1 Round Inner Cap 36 2 2 Roun...

Page 15: ...25 25 25 25 25 26 26 26 26 26 26 26 26 26 26 26 26 26 25 25 26 26 26 27 27 28 28 27 27 27 31 31 29 29 29 26 25 26 26 33 33 31 26 26 26 32 32 32 32 26 34 34 25 35 35 26 26 26 24 24 26 24 24 24 24 32 31...

Page 16: ...must be pre autho rized by ICON This warranty does not extend to any product or damage to a product caused by or attribut able to freight damage abuse misuse improper or abnormal usage or repairs not...

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