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4

Note: This introduction will save you more
time than it takes to read it!

Identifying Parts

To help you identify the small parts used in assem-
bly, we have included a PART IDENTIFICATION
CHART located in the center of this manual. Place
the chart on the floor or work table and use it to
quickly identify different parts as you open the pack-
ages for each step. Note: Some small parts may
have been pre-attached for shipping. If a part is not
in the parts bag, check to see if it has been pre-
attached.   

Orienting Parts

As you assemble this product, be sure that all parts
are oriented as shown in the drawings. 

Tightening Parts

Tighten all parts as you assemble them, unless
instructed to do otherwise. 

Lining Up the Tools

Assembly requires the following tools (not included): 

¥  Two (2) adjustable wrenches

¥  One (1) standard screwdriver

¥  One (1) phillips screwdriver

¥  One (1) rubber mallet

¥ Lubricant, such as grease or petroleum jelly, 

and soapy water

¥ Tape, such as clear tape or masking tape

Assembly will be more convenient if you have a
socket set, a set of open-end or closed-end wrenches
or a set of ratchet wrenches. 

Giving Yourself a Good Start

Before you begin the assembly process itself, take
the time to complete the steps outlined here.

Clearing the Workspace

Clear a workspace that is large enough to hold all
parts and allow you to walk all the way around the
assembled equipment. 

Unpacking the Box

To make the assembly process as smooth as possi-
ble, we have broken it into separate stages. All parts
used in each stage are found in individual packages
in the shipping box. Place all parts in a cleared area
and remove the packing materials. Do not dispose of
the packing materials until assembly is completed.

Important: Wait until you begin each assembly
stage to open the parts bag labeled for that
assembly stage.

Some assembly steps require two people.

Assembly

Making Things Easier for Yourself

Everything in this manual is designed to ensure
that our products can be assembled successfully
by anyone. However, it is important to recognize
that your new equipment is a sophisticated prod-
uct with many small parts. The assembly process
will take timeÑpossibly several hours. Most peo-
ple find that by setting aside plenty of time, and
by deciding to make the task enjoyable, assembly
will go smoothly. You may want to complete the
process over a couple of evenings.

The Four Stages of the Assembly Process

Frame Assembly 

You will begin by assembling the base and the
upright frames that serve as the skeleton of the
equipment. 

Arm Assembly

This assembly completes the press and butterfly
arms that you operate while you are exercising.

Cable Assembly

This assembly completes the cables and pulleys
that connect the moving arms with each other and
with the weights. 

Seat Assembly

This assembly completes the seat and backrest
that support your body while you are exercising.

Summary of Contents for Pro 9935

Page 1: ...ere are missing parts we will guar antee complete satisfaction through direct assistance from our factory TO AVOID UNNECESSARY DELAYS PLEASE CALL DIRECT TO OUR TOLL FREE CUSTOMER HOT LINE The trained...

Page 2: ...all parts often Replace any worn parts immediately 6 Make sure the cables remain on the pulleys at all times If the cables bind while you are exercising stop immediately and make sure the cables are o...

Page 3: ...it easy to achieve the results you want For your benefit read this manual carefully before using the WEIDER PRO 9935 Home Gym If you have additional questions please call our Customer Service Departm...

Page 4: ...the way around the assembled equipment Unpacking the Box To make the assembly process as smooth as possi ble we have broken it into separate stages All parts used in each stage are found in individua...

Page 5: ...ten the Nylon Locknuts yet Note There are three kinds of Support Plates The main difference between them is the distance between the holes When you need a Support Plate find the type with holes that w...

Page 6: ...upport Plate with 3 1 2 center holes 93 and two 5 16 Nylon Locknuts 64 4 64 28 93 1 1 4 92 28 28 33 64 89 86 5 Attach the Butterfly Seat Frame 14 to the Front Leg 20 with two 5 16 x 2 3 4 Bolts 89 two...

Page 7: ...h two 5 16 x 2 1 2 Carriage Bolts 92 and two 5 16 Nylon Locknuts 64 Do not tighten the Nylon Locknuts yet 7 7 6 Press a 2 Square Inner Cap 28 into the top of the Front Leg 20 Press a 2 Square Inner Ca...

Page 8: ...18 into the lower end of the Short Weight Tube 17 Slide the Weight Tube into the center holes in the Weights 21 Slide a Top Weight 16 onto the Weight Guides 15 Note Make sure the Top Weight is turned...

Page 9: ...are turned so the pin grooves point towards the floor Press a Weight Tube Bumper 18 into the lower end of the Long Weight Tube 70 Slide the Weight Tube into the center holes in the Weights 21 Slide a...

Page 10: ...rm Attach the Press Arm 77 to the bracket on the Press Frame 8 with two 5 16 x 2 1 2 Bolts 87 and two 5 16 Nylon Locknuts 64 Repeat this step to assemble the second Press Arm 77 not shown 17 52 100 6...

Page 11: ...n Jamnuts 63 Note The loop on the Cable and the two Nylon Jamnuts must be mounted underneath the welded bracket 19 10 73 18 Press a 1 3 4 Square Inner Cap 35 into each end of the Right Butterfly Arm 1...

Page 12: ...d hole in the Butterfly Upright 1 with a 3 8 x 3 3 4 Bolt 59 two 3 8 Flat Washers 48 and a 3 8 Nylon Jamnut 63 Make sure the Cable is between the Pulley and the welded pin on the Upright 24 1 74 24 48...

Page 13: ...ulley 24 in the direction shown Attach the Pulley and a Cable Trap 25 to the top hole in the two Adjustable Pulley Plates 23 with a 3 8 x 2 Bolt 54 and a 3 8 Nylon Locknut 50 Make sure the Cable Trap...

Page 14: ...rap is oriented as shown Route the threaded end of the Ab Cable 74 under the 3 1 2 Pulley 24 that is already mounted on the Weight Base 5 Make sure the Cable is routed in the direction shown Note For...

Page 15: ...d hole in the Butterfly Upright 1 with a 3 8 x 4 3 4 Bolt 60 and a 3 8 Nylon Jamnut 63 Note Thread the Jamnut only two turns onto the Bolt since you will later attach another Pulley to the Bolt Make s...

Page 16: ...y to the indi cated hole in the Press Top Frame 9 with a 3 8 x 3 1 2 Bolt 56 a 3 8 Flat Washer 48 and a 3 8 Nylon Jamnut 63 Make sure the Cable is between the Pulley and the welded pin on the Press To...

Page 17: ...has four adjustment holes Mount the V Pulley in the hole farthest from the Upright Make sure the Cable Trap is oriented as shown 48 50 72 27 Small tube last hole 62 32 41 Route the Press Cable 72 back...

Page 18: ...own 44 48 32 85 27 50 72 7 45 Wrap the Press Cable 72 around a 3 1 2 Pulley 24 in the direction shown Attach the Pulley and a Cable Trap 25 to the near side of the Leg Press Lever 83 Use the 3 8 x 4 3...

Page 19: ...racket as shown 48 57 72 66 50 82 49 Attach the threaded end of the Press Cable 72 to the remaining U Bracket 97 with a 1 4 Flat Washer 71 and a 1 4 Nylon Locknut 68 Attach the U Bracket 97 to the hol...

Page 20: ...1 4 x 2 1 2 Carriage Bolt 45 through the center hole in a Seat Plate 65 Attach the Seat Plate to the Press Backrest 99 with two 1 4 x 3 4 Bolts 49 Insert the 1 4 x 2 1 2 Carriage Bolt 45 into the indi...

Page 21: ...e Pad Tube 42 into the indicated hole in the Front Leg 20 Slide a Foam Pad 30 onto each end of the Pad Tube Insert the other Pad Tube 42 into the indicated hole in the Small Leg Lever 41 Slide a Foam...

Page 22: ...parts have been properly tightened The use of the remaining parts will be explained in ADJUSTMENT beginning on page 25 of this manual Before using the home gym pull each cable a few times to make sure...

Page 23: ...le 72 The numbers show the correct route for each Cable Make sure that the Cables are routed correctly that the Pulleys move smoothly and that the Cable Traps do not touch or bind the Cables Incorrect...

Page 24: ...24 Press Cable 72 14 2 1 5 15 13 6 9 3 7 11 4 8 10 12...

Page 25: ...67 should be attached between the Lat Bar and the Low Pulley Cable with two Cable Clips Adjust the length of the Chain between the Lat Bar and the Low Pulley Cable so the Lat Bar is in the correct st...

Page 26: ...e twisted Remove the cable and re install it If the cables need to be replaced see ORDERING REPLACEMENT PARTS on the back cover of this manual Slack can be removed from the cables in several different...

Page 27: ...sing the Adjustable Pulley Plates 23 as described on the previous page The Press Cable 72 is the only cable attached to the large weight stack It must be tightened by using the method described above...

Page 28: ...3 4 Round Inner Cap 43 1 Retainer Ring 31 1 Round Outer Cap 38 1 Square Inner Cap 98 1 3 4 Square Inner Cap 35 1 Round Inner Cap 76 1 Round Inner Cap 86 2 Square Inner Cap 28...

Page 29: ...3 8 Flat Washer 48 1 4 x 3 4 Bolt 49 1 4 x 2 1 2 Bolt 79 3 8 x 1 Bolt 84 1 4 Nylon Locknut 68 5 16 Washer 36 5 16 x 2 1 2 Bolt 87 5 16 x 2 3 4 Bolt 89 5 16 x 2 1 2 Carriage Bolt 92 3 8 x 1 3 4 Bolt 5...

Page 30: ...Bolt 56 3 8 x 4 3 4 Bolt 60 3 8 x 2 3 4 Bolt 46 3 8 x 3 Bolt 88 3 8 x 3 1 2 Carriage Bolt 95 3 8 x 3 3 4 Bolt 59 3 8 x 8 Bolt 52 3 8 x 3 1 4 Bolt 62 3 8 x 4 Bolt 78 3 8 x 4 1 4 Bolt 85 3 8 x 4 Carria...

Page 31: ...2 1 2 Carriage Bolt 46 10 3 8 x 2 3 4 Bolt 47 2 Pulley Cover 48 18 3 8 Flat Washer 49 6 1 4 x 3 4 Bolt 50 33 3 8 Nylon Locknut 51 4 Weight Bumper 52 1 3 8 x 8 Bolt 53 2 3 8 x 2 1 2 Bolt 54 4 3 8 x 2...

Page 32: ...28 28 48 75 6 93 9 100 25 26 54 101 102 37 11 37 84 28 73 93 86 28 53 64 27 32 50 1 53 27 32 50 47 48 59 63 15 60 24 25 13 14 64 64 64 48 63 28 41 89 62 40 48 28 42 43 46 36 20 4 50 93 50 64 64 63 5...

Page 33: ...t or damage to a product caused by or attribut able to freight damage abuse misuse improper or abnormal usage or repairs not provided by an ICON authorized service center products used for commercial...

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