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Limited Warranty  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Important Precautions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Before You Begin  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Assembly  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Cable Diagram  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Adjustment  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Weight Resistance Chart  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Trouble-shooting and Maintenance  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Ordering Replacement Parts  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover

Note: A PART LIST/EXPLODED DRAWING and a PART IDENTIFICATION CHART are attached to the center of
this manual. Remove the PART LIST/EXPLODED DRAWING and the PART IDENTIFICATION CHART before
beginning assembly.   

Table of Contents

Limited Warranty

ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and mate-
rial, under normal use and service conditions, for a period of ninety (90) days from the date of purchase. This
warranty extends only to the original purchaser. ICON's obligation under this warranty is limited to replacing
or repairing, at ICON's option, the product at one of its authorized service centers. All products for which war-
ranty claim is made must be received by ICON at one of its authorized service centers with all freight and other
transportation charges prepaid, accompanied by sufficient proof of purchase. All returns must be pre-autho-
rized by ICON. This warranty does not extend to any product or damage to a product caused by or attribut-
able to freight damage, abuse, misuse, improper or abnormal usage or repairs not provided by an ICON
authorized service center, products used for commercial or rental purposes, or products used as store display
models. No other warranty beyond that specifically set forth above is authorized by ICON.

ICON is not responsible or liable for indirect, special or consequential damages arising out of or in connection
with the use or performance of the product or damages with respect to any economic loss, loss of property,
loss of revenues or profits, loss of enjoyment or use, costs of removal, installation or other consequential dam-
ages of whatsoever nature. Some states do not allow the exclusion or limitation of incidental or consequen-
tial damages. Accordingly, the above limitation may not apply to you.

The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of  mer-
chantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth herein.
Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above limitation
may not apply to you.

This warranty gives you specific legal rights. You may also have other rights which vary from state to state.

ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813

WEIDER is a registered trademark of ICON Health & Fitness, Inc.

Summary of Contents for WESY81081

Page 1: ...STIONS As a manufacturer we are committed to providing complete customer satisfaction If you have questions or if there are missing or damaged parts we will guarantee complete satisfac tion through di...

Page 2: ...r attribut able to freight damage abuse misuse improper or abnormal usage or repairs not provided by an ICON authorized service center products used for commercial or rental purposes or products used...

Page 3: ...immediately 6 Make sure the cables remain on the pulleys at all times If the cables bind while you are exercising stop immediately and make sure the cables are on all of the pulleys 7 Always stand on...

Page 4: ...he XP23 will help you to achieve the results you want For your benefit read this manual carefully before using the WEIDER XP23 Training System If you have additional questions please call our Customer...

Page 5: ...Unpacking the Box To make the assembly process as smooth as possi ble we have broken it into separate stages All parts used in each stage are found in individual packages in the shipping box Place al...

Page 6: ...Assembly 51 51 14 5 21 8 52 14 5 A 3 Press a 1 x 2 Inner Cap 11 into the top of the Rear Upright 18 Slide the Rear Upright 18 onto the 5 16 x 2 3 4 Carriage Bolts 14 in the Stabilizer 5 Hand tighten...

Page 7: ...ts 26 Make sure the pin on the Weight Tube is resting in the pin groove in the upper Weight Lubricate the insides of the holes in the Top Weight 16 With the slot facing down slide the Top Weight onto...

Page 8: ...r Cap 33 into the end of the Seat Frame 36 Insert two 5 16 x 2 3 4 Bolts 67 through the Support Plate 27 and the indicated holes in the Front Upright 42 Place the mounting bracket E on the Seat Frame...

Page 9: ...eft Butterfly Arm Make sure the upper end of the Right Butterfly Arm is behind the indicated brack et I on the Top Frame Tap two 1 Retainers 4 and a 1 Round Cover Cap 3 onto the Right Axle To do this...

Page 10: ...the Leg Lever 29 Lubricate a 5 16 x 2 1 2 Bolt 22 Attach the Leg Lever 29 to the Seat Frame 36 with the Bolt and a 5 16 Nylon Jamnut 80 Do not overtighten the Nylon Jamnut The Leg Lever should pivot f...

Page 11: ...bar 16 9 35 66 Crossbar 47 1 62 35 9 48 66 62 63 18 Remove the 1 2 Nylon Locknut 68 from the welded bolt L on the Top Frame 1 Slide the Pulley Bracket 20 onto the bolt and secure it with the Nylon Loc...

Page 12: ...the 5 16 x 1 3 4 Bolt 58 and a 5 16 Nylon Locknut 53 It will be necessary to lift the Weight Tube and the Top Weight to insert the Bolt through the Weight Tube and the loop on the Cable 21 58 9 22 Lo...

Page 13: ...Flat Washer 55 and a 3 8 Nylon Locknut 63 Note The V Pulley 6 should be attached to the third hole counting from the Front Upright 42 26 36 2 55 63 6 P 66 69 27 Wrap the Long Cable 2 around a 3 1 2 Pu...

Page 14: ...d open the parts bag labeled SEAT ASSEMBLY Attach the Backrest 41 to the Front Upright 42 with two 1 4 x 2 1 2 Screws 29 Seat Assembly 41 43 43 42 35 42 57 55 30 Insert the 1 4 x 2 Carriage Bolt 38 in...

Page 15: ...42 and attach it with 14 of the 8 x 1 2 Tap Screws 7 Move to the other side of the unit and attach the Right Shroud 79 which is the one with the opening for adjusting the Weights Align the Right Shro...

Page 16: ...numbers show the correct route for each Cable Make sure the Cables are routed correctly that the Pulleys move smoothly and that the Cable Traps do not touch or bind the Cables Incorrect cable routing...

Page 17: ...17 76 73 74 2 75 70 Adjustment The instructions below describe how each part of the home gym system can be adjusted Refer to the exercise poster accompanying this manual to see how the home gym syste...

Page 18: ...80 110 109 102 7 160 199 128 120 113 8 193 212 142 140 131 This chart shows the approximate weight resistance at each station Top refers to the 6 lbs top weight The other numbers refer to the 12 5 lbs...

Page 19: ...rom turning 32 44 29 1 Additional slack can be removed by moving the V Pulley 6 to one of the other holes in the bracket P on the Seat Frame 36 To do this remove the 3 8 x 3 1 4 Bolt 69 Cable Trap 66...

Page 20: ...7 7 11 58 56 53 53 18 61 53 53 39 5 51 51 14 52 8 53 1 63 62 35 35 63 62 21 21 67 56 65 50 6 63 49 49 63 35 55 54 9 43 41 42 24 10 17 72 67 27 54 66 35 55 57 54 66 66 35 35 57 55 53 53 69 50 6 55 63 2...

Page 21: ...Pin 40 1 Low Pulley 41 1 Backrest 42 1 Front Upright 43 2 1 4 x 2 1 2 Screw 44 1 5 16 x 2 Eyebolt 45 2 10 Pad 46 2 Press Arm 47 1 Left Butterfly Arm 48 1 Right Butterfly Arm 49 4 1 Round Inner Cap 50...

Page 22: ...Retainer 4 1 4 Flat Washer 81 3 8 x 2 Bolt 62 3 8 x 3 1 2 Bolt 54 Cable Clip 73 3 8 x 3 1 4 Bolt 69 1 4 x 1 2 Screw 17 3 8 x 1 1 2 Bolt 60 3 8 x 2 1 4 Bolt 65 1 4 Nylon Locknut 82 8 x 1 2 Tap Screw 7...

Page 23: ...Bolt 67 5 16 x 2 1 2 Carriage Bolt 52 5 16 x 2 3 4 Carriage Bolt 14 5 16 x 2 1 2 Bolt 22 1 2 Nylon Locknut 68 5 16 x 1 3 4 Bolt 58 5 16 Nylon Locknut 53 5 16 Plain Nut 32 3 8 Nylon Jam Nut 57 3 8 Nyl...

Page 24: ...1 Round Inner Cap 49 1 Round Cover Cap 3 3 4 Round Inner Cap 34 5 16 x 2 Eyebolt 44 1 1 2 Square Inner Cap 33 2 Square Inner Cap 21 2 Square Outer Cap 51 1 x 2 Inner Cap 11...

Page 25: ...lease be pre pared to give the following information 1 The MODEL NUMBER of the product WESY81081 2 The NAME of the product WEIDER XP23 Training System 3 The SERIAL NUMBER of the product see the front...

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