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4000003077/00/02.2021

2  Safety

This section includes general safety instructions for han-

dling the PV AC combiner box. Specific warning notices for 

specific tasks and situations are given at the appropriate 

places in the documentation. Failure to observe the safety 

and warning notices can result in damage to persons and 

material.

2.1  General safety notice

Proper transport, storage, installation, commissioning, op-

eration and maintenance are required to ensure that the 

products operate safely and without any problems.
The permissible ambient conditions must be observed.
Ensure protection against unauthorised opening. Unauthor-

ised persons must neither open nor operate the combiner 

box.
Photovoltaic systems can generate hazardous voltages. 

Two different ways of service activities are allowed on 

these products:

 

"Working under voltage": Only electricians who have a 

qualification for working under voltage are allowed to 

carry out service activities under voltage. Observe the 

local regulations and make use of appropriate personal 

protective equipment.

 

"Working without voltage": Electricians and trained per

-

sons are allowed to carry out work without voltage, when 

input and output connections are safely disconnected 

and secured against re-connection. Observe the local 

regulations and make use of appropriate personal pro

-

tective equipment.

Before connecting the cables to the input connectors, 

make sure that the fuses are not inserted and that the open 

circuit voltage of the corresponding string is equal to the 

other strings. 
Do not extract or insert fuses under load. Before manipu-

lating a fuse make sure there is no reverse current flowing 

into the corresponding string.
If the installation regulations are violated, all warranty and 

liability claims are void.
If a malfunction on a PV AC combiner box

 cannot be fixed 

after following the recommended measures, the product 

in question must be sent back to Weidmüller. Weidmüller 

does not assume any liability if the product has been tam-

pered with.

2.2  Intended use

The PV AC combiner box series are intended for use in 

photovoltaic (PV) systems designed with string inverters. 

The product combines various (2 to 6) string inverter out-

puts into typically one output. The product contains over-

current and overvoltage (optionally) protections at inverter 

level. Energy metering devices are provided optionally in 

order to monitor the electrical generation of the combiner 

box output.

Weidmüller products may only be used for the applications 

described in the catalogue and in the relevant technical 

documentation. 

The observance of the documentation is part of the intend-

ed use.

2.3  Personnel

Work on combiner boxes in the photovoltaic 

field may only be performed by qualified elec

-

tricians with the support of trained persons. As 

a result of their professional training and expe-

rience, an electrician is qualified to perform the 

necessary work and identify any potential risks.

It is a common practise in the sector to apply the five safety 

rules described in the standard EN 50110. Anyway, quali-

fied electricians must analyse case by case on each instal

-

lation the best way to proceed with safety.

The five safety rules are the following:

1.  Disconnect completely

2.  Secure against re-connection

3.  Verify that the installation is dead

4.  Carry our earthing and short-circuiting

5.  Provide protection against adjacent live parts

2.4  Legal notice

PV AC combiner boxes are CE-compliant in accordance 

with Directive 2014/35/EU (Low Voltage Directive) and with 

Directive 2014/30/EU (EMC Directive). 

Summary of Contents for 40201S2V4C2A0ES

Page 1: ...PV AC combiner box Operating instructions...

Page 2: ...4000003077 00 02 2021 2...

Page 3: ...e 11 4 4 Establishing connections 11 5 Installation 12 5 1 Installation site 12 5 2 Positioning of the combiner box 12 5 3 Fixation 12 5 4 Installing the combiner box 13 5 5 Inserting the fuses 15 5 6...

Page 4: ...or death if you do not follow the instructions given in this manual CAUTION Risk of injury Notices with the signal word CAUTION warn you of situations which may result in in jury if you do not follow...

Page 5: ...ng string If the installation regulations are violated all warranty and liability claims are void If a malfunction on a PV AC combiner box cannot be fixed after following the recommended measures the...

Page 6: ...ut of this product ranges from 400 V to a maximum input voltage of 800 V per string inverter The necessary AC inverter outputs are to be connected at the PV AC combiner box inputs whereas one AC main...

Page 7: ...n 5 1 3 4 2 Figure 3 2 Main components of the PV AC combiner box example 1 Circuit breaker or fuses 2 Ground terminal 3 Output terminals 4 Surge protection device 5 End bracket Figure 3 3 Inputs and o...

Page 8: ...protection device SPD Figure 3 6 Surge protection device The surge protection device as an optional component has been selected corresponding to the customers require ments and in accordance with the...

Page 9: ...olt and nut M12 NH 3 240 mm2 300 mm2 Bolt and nut M12 SPD Cross section Screw conection 2 5 mm2 35 mm2 Conductor cross section Tolerance of stripping length 4 mm2 1 mm 6 10 mm2 1 5 mm 16 mm2 2 mm In o...

Page 10: ...V AC standard other options on demand Short circuit and over current protections Fuse blocks 3p with breaking capacity Rated AC current per input 135 A Breaking capacity 120 kA kA with fuses Enclosure...

Page 11: ...Relative humidity 0 to 50 ATTENTION Material damage The AC box must be stored lying flat on the rear side Otherwise the cable glands and connectors at the bottom of the enclosure can be damaged In the...

Page 12: ...etime or damage to the internal components of the com biner box To protect the combiner box against direct sun light and rain you can install it under the pho tovoltaic modules or a protective canopy...

Page 13: ...se the cable glands and connectors at the bottom of the enclosure can be damaged Remove the combiner box from the original packaging Measure the exact distances between the drilling holes and mark the...

Page 14: ...5 D 1090 1 This table is a reference For specific measure of your product please refer to the documentation delivered with the product Enclosures mounting lugs and fixing points1 Size Dimensions HxWxD...

Page 15: ...e into the combiner box Make sure the wires pass through their designated cable gland with their thread in correct position Strip the conductor for the input cross section according to the ring termin...

Page 16: ...regard the following steps to prepare the aluminium conductors Scrape the stripped end of the conductor carefully e g with a knife to remove the layer of oxide Do not use brushes files or emery paper...

Page 17: ...ded to carry out a general inspection on the PV AC combiner box and the status of the installation be fore commencing operation The installation must comply with either local and interna tional regula...

Page 18: ...ed by Weid m ller within each individual PV AC combiner box In case the PV AC combiner box has been provided without fuses please use the au thorised fuses or contact with your Weidm ller representati...

Page 19: ...oard same model and rate Before replacing fuses verify that there is no electrical issue active in the circuit which could cause the blowing of the new fuse Use the appropriate tool to extract the dam...

Page 20: ...ing agents solvents and high pressure cleaners Use a cloth moistened with clear water for cleaning Clean the enclosure at regular intervals so that the warning symbols are always clearly visible Only...

Page 21: ...ter or humidity inside the enclosure Regard the tightening torques in the specific docu mentation inside each PV AC combiner box Check the cable glands and retighten them if needed Surge protection ar...

Page 22: ...easure voltage Check the voltage of the strings by using the test ing points in the terminals General inspection Check that there are no burn marks on the termi nals 9 2 Service If you have any questi...

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