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Part number 550-100-213/1220

8

Check boiler piping

1.  Check all gas lines and smell for gas 

odors. Perform gas leak inspection per 

steps 1 through 7, Operating Instructions, 

page 9 . If gas odor or leak is detected, 

immediately shut down boiler following 

procedures on  page 9 . Call a qualifi ed 

service technician.

2.  Visually inspect for water leaks around 

all piping, circulators, relief valves and 

other fi ttings. 

3.  Immediately call a qualifi ed service tech-

nician to repair any leaks.

  Have leaks fi xed at once by a 

qualified service technician. 

Continual fresh makeup water 

will reduce boiler life. Minerals 

can build up in the heat ex-

changer, reducing heat transfer 

and causing overheating. Heat 

exchanger failure can occur.

  Do not use 

petroleum-

based cleaning or sealing 

compounds

 in boiler system. 

Severe damage to boiler and 

system components can occur, 

resulting in possible severe 

personal injury, death or sub-

stantial property damage.

Operate boiler relief valve

1.  Before proceeding, verify that the relief 

valve outlet has been piped to a safe place 

of discharge, avoiding any possibility of 

scalding from hot water.

2.  Read the boiler pressure/temperature 

gauge to make sure the system is pressur-

ized. Record pressure in system to refer to 

after checking relief valve

3.  Lift the relief valve top lever slightly, al-

lowing water to relieve through the valve 

and discharge piping.

4.  If water fl ows freely, release the lever and 

allow the valve to seat. Watch the end of 

the relief valve discharge pipe to ensure 

that the valve does not weep after the line 

has had time to drain. If the valve weeps, 

lift the seat again to attempt to clean the 

valve seat. If the valve continues to weep 

afterwards, contact your qualifi ed service 

technician to inspect the valve and sys-

tem.

5.  If water does not fl ow from the valve 

when you lift the lever completely, the 

valve or discharge line may be blocked. 

Immediately shut down the boiler, fol-

lowing the lighting instructions on the 

inside jacket top. Call your qualified 

service technician to inspect the boiler 

and system.

To avoid water damage or scald-
ing due to valve operation, a 
metal discharge line must be 
connected to relief valve out-
let and run to a safe place of 
disposal. This discharge line 
must be installed by a quali-
fied heating installer or ser-
vice technician in accordance 
with the instructions in the 

Evergreen

TM

 Boiler Manual

The discharge line must be ter-
minated so as to eliminate pos-
sibility of severe burns should 
the valve discharge.

6.  Verify and compare boiler pressure re-

turns to recorded value before checking 
the relief valve. If pressure does not return 
to proper value,  call a qualifi ed heating 
installer or service technician.

User maintenance procedures 

(continued)

EVERY

6 MONTHS

Maintenance

  

CONDENSING

 

GAS

 

BOILER

 — 

 U

SER

S

 I

NFORMATION

 Manual

Summary of Contents for 383900000

Page 1: ... the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any telephone in your building Immediately call your gas supplier from a neighbor s telephone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation service must be performed by a qualifi...

Page 2: ...substantial property damage Indicates presence of hazards that will or can causeminorpersonalinjuryorpropertydamage Indicates special instructions on installation operation or maintenance that are important but not related to personal injury or property damage To Read and use Page Locate boiler components See illustration at right 2 Learn precautions See Hazard Definitions below 2 Read before proc...

Page 3: ...t block flow of combustion or ventilation air to boiler This boiler is equipped with a control which will automatically shut down the boiler should air or vent be blocked If vent or air blockage is easily ac cessible and removable remove it The boiler should attempt to restart within an hour If blockage is not obvious or cannot be removed have the boiler and system checked by a qualified service t...

Page 4: ...ed to fasten building products and other similar products Excessive dust and dirt Areas likely to have contaminants Dry cleaning laundry areas and establishments Swimming pools Metal fabrication plants Beauty shops Refrigeration repair shops Photo processing plants Auto body shops Plastic manufacturing plants Furniture refinishing areas and establishments New building construction Air contaminatio...

Page 5: ...uge Verify boiler jacket door is securely closed MONTHLY Check vent piping Check air piping Check relief valve Check condensate drain system Check automatic air vents if used Check display date and time EVERY 6 MONTHS Check boiler piping gas and water Operate relief valve Follow the service and maintenance procedures given throughout this manual and in component literature shipped with the boiler ...

Page 6: ...heck boiler pressure temperature gauge 1 Make sure the pressure reading on the boiler pressure temperature gauge does not exceed 24 psig if using a 30 psig relief valve typical installation Higher pressure may indicate a problem with the expansion tank 2 Contact a qualified service technician if problem persists Verify that front door is securely closed 1 Visually inspect front door to be sure it ...

Page 7: ...mitted into the boiler room through the condensate drain line or tee Follow procedure below to fill trap 3 Verify that the condensate drain line is unob structed by slowly pouring water into the top of the PVC tee on the side of the boiler The water should run out the end of the condensate drain line If the water does not run out call your qualified service technician to inspect the boiler and cle...

Page 8: ... slightly al lowing water to relieve through the valve and discharge piping 4 If water flows freely release the lever and allow the valve to seat Watch the end of the relief valve discharge pipe to ensure that the valve does not weep after the line has had time to drain If the valve weeps lift the seat again to attempt to clean the valve seat If the valve continues to weep afterwards contact your ...

Page 9: ...Part number 550 100 213 1220 9 OPERATING INSTRUCTIONS CONDENSING GAS BOILER USER S INFORMATION Manual Figure 5 Operating instructions see page 2 for location of manual gas valve ...

Page 10: ...Part number 550 100 213 1220 10 The Evergreen control display CONDENSING GAS BOILER USER S INFORMATION Manual Figure 6 EvergreenTM boiler control display states ...

Page 11: ... BOILER USER S INFORMATION Manual Resetting faults 1 During a fault the status will change to LOCKOUT and the Time Date line will alternate with the fault name The line MANUAL RESET will appear on the Boiler Status screen 2 Select MANUAL RESET to reset fault condition 3 The MANUAL RESET screen will indicate whether the fault was a manual or automatic reset the fault name and the time and date it o...

Page 12: ...Part number 550 142 123 0513 CONDENSING GAS BOILER USER S INFORMATION Manual ...

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