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A) Insert the two BOLTS (1) into the UNIVERSAL MOUNTING FLANGE (10) from the flat side, ensuring the bolt heads

are flush with the flat surface. Secure in place using two special CHROME NUTS (2) provided.

B) Position the MOUNTING GASKET (3) between the flat surface of the UNIVERSAL MOUNTING FLANGE (10) and

the appliance. Line up the holes in the UNIVERSAL MOUNTING FLANGE with the STUDS (4) on the appliance
mounting plate and securely bolt the UNIVERSAL MOUNTING FLANGE to the plate.

C) Secure the two semi-flanges of the ADJUSTABLE COLLAR (9) to the AIR TUBE using the two long BOLTS (6). Be

sure that the ADJUSTABLE COLLAR (9) is properly positioned so the outside edge of the END CONE will be at least
¼ inch (6.5mm) back from the inside wall of the refractory of the combustion chamber (see dimension B above). The
measured length (A) is to include MOUNTING GASKET and FLANGE, if used.

D) The burner may now be attached to the heating unit by insetting the AIR TUBE through the BURNER ACCESS

HOLE (8) and into the appliance, making sure the BOLTS (1) line up with the two HOLES (5) in the ADJUSTABLE
COLLAR (9). Secure the burner in place using two NUTS (7).

A visual verification of the air tube insertion into the combustion chamber of the heating unit is suggested. Dimension B
should be at least ¼” (see drawing).

NOTE:

A suggested method for creating mounting bolt holes in the mounting gasket: Hold the gasket against the appliance
mounting bolts using the mounting flange for proper positioning. Lightly tap the flange with a hammer to form the holes.

METHOD 2 – SEMI-FLANGE COLLAR

A) Follow item C from METHOD 1.
B) Align the air tube and attached adjustable collar so air tube is centered in the burner access hole of the boiler/fur-

nace unit. Mark the center of the two holes in the ADJUSTABLE COLLAR on to the front plate of the heating unit.
Then drill ¼ inch (6.5mm) holes through the front plate of the unit, using marks as a guide.

C) Install two short BOLTS (1) through the front plate of the heating unit from the inside, and secure on the outside us-

ing the two special CHROME NUTS (2).

D) Follow item D from METHOD 1.

METHOD 3 – PEDESTAL MOUNT

Secure the MOUNTING FLANGE to MOUNTING PEDESTAL using the hardware provided with the pedestal. Secure
burner to MOUNTING FLANGE as in METHOD 1, item A, C and D.

NOTE:

 

It is suggested that the pedestal be anchored in position on the floor by installing brackets over the pedestal tube and
securing brackets to the floor.

WARNING: 
WHEN THE COMBUSTION CHAMBER IS LINED WITH A REFRACTORY MATERIAL, IT IS IMPERATIVE THAT
THE END CONE NOT PROTRUDE INTO THE CHAMBER AREA, AS EXCESSIVE HEAT AT BURNER SHUT
DOWN WILL DAMAGE THE END CONE.

Summary of Contents for UltraOil 800057000-Brn-PO Rie F5

Page 1: ...ation descriptions and diagrams for the proper installation and wiring of the burner Please read carefully before attempting final installation This manual is to remain with the final installation des...

Page 2: ...d be thoroughly cleaned prior to installing a new filter cartridge DRAFT Follow the instructions furnished with the heating appliance The pressure in the combustion area should be kept as close to zer...

Page 3: ...ge 5 Method 2 Semi flange Collar 5 Method 3 Pedestal Mount 5 AMULET INSTALLATION INSTRUCTIONS 6 INTERNAL FACTORY WIRING 7 APPLICATION FIELD WIRING 8 NOZZLE PLACEMENT 9 INSERTION REMOVAL OF DRAWER ASSE...

Page 4: ...f the year of manu facture A BI week of manufacture 8511111 Burner product code 00025 Increment of 1 for each burner pro duced specific to product code reset to zero each January 1st Quantity Descript...

Page 5: ...O 530 SE C Ignition transformer 8kV 16mA Model A B C D E F F3 Inches 8 15 32 9 59 64 6 15 32 3 1 2 6 8 29 32 mm 215 252 164 89 152 226 F5 Inches 9 11 64 10 11 16 7 3 32 3 1 2 6 9 13 32 mm 233 272 180...

Page 6: ...screw 2 Carefully pull the DRAWER ASSEMBLY out of the AIR TUBE install the required nozzle see page 8 and set aside C Remove the two BOLTS 3 from FRONT PLATE 4 of the BURNER CHASSIS Align the two hole...

Page 7: ...heating unit is suggested Dimension B should be at least see drawing NOTE A suggested method for creating mounting bolt holes in the mounting gasket Hold the gasket against the appliance mounting bol...

Page 8: ...y onto the tube remove a small amount of the inner diameter with a sharp knife to provide the necessary clearance The diagram below shows the proper position of the amulet after installation D7285 Amu...

Page 9: ...control lock out alarm terminal AUX costant 120V auxiliary terminal electronic air shutter RIELLO 40 F3 F5 SERIES OIL BURNERS EQUIPPED WITH AN ELECTRONIC AIR SHUTTER INTERNAL FACTORY WIRING ATTENTION...

Page 10: ...ner chassis 6 Burner control remote lock out alarm device wired supplied by others AUX Auxiliary bub base add on connector air shutter T T 24V thermostat connections low voltage operated system MIN WI...

Page 11: ...p C Remove the AIR TUBE COVER PLATE 5 by loosening the re taining SCREW 4 Two SCREWS Model F5 D Loosen SCREW 2 and then slide the complete drawer assem bly out of the combustion head as shown E To ins...

Page 12: ...damage the pump body Riello manometers and vacuum gauges do not require any adapters and can be safely connected to the pump ports An NPT metric adapter must be used when connecting other gauge models...

Page 13: ...nto a bucket 4 Loosen the screw s securing the air tube cover allowing it to be re moved freely 5 Holding the air tube cover in its proper location start the burner 6 When the solenoid valve is engage...

Page 14: ...er motor will not operate un til the air shutter is in its fully open position Set the air plate 4 setting according to OEM setup informa tion or by following the Retrofit settings listed in this manu...

Page 15: ...A B139 or NFPA 31 BURNER START UP CYCLE NOTE The above set up charts are a starting point only The burner and appliance must be properly set up using proper combustion testing equipment Normal Lock ou...

Page 16: ...13 EXPLODED SPARE PARTS LIST 35...

Page 17: ...3007268 NOZZLE OUTLET FITTING 17 3007087 CRUSHABLE METAL WASHER 5 8 ID 18 3001157 C7001029 PRIMARY CONTROL 530SE C 19 3002278 PRIMARY CONTROL SUB BASE 20 3006553 COIL U BRACKET AND KNURLED NUT 21 300...

Page 18: ...6977 TURBULATOR DISC 42 3006966 ELECTRODE SUPPORT 43 3006965 NOZZLE ADAPTER 44 3008627 NOZZLE OIL TUBE 44 3008629 NOZZLE OIL TUBE 45 3008633 REGULATOR ASSEMBLY 45 3008634 REGULATOR ASSEMBLY 46 3008630...

Page 19: ...zzle info Pump pressure Turbolator setting Draft overfire Draft breech Air setting CO2 CO O2 Smoke density Bacharach Single line Two lines Burner Start up Info OIL This form was designed and provided...

Page 20: ...474 3556 35 Pond Park Road Hingham MA 02043 Phone 781 749 8292 Toll Free 800 992 7637 Fax 781 740 2069 www riellousa com 2165 Meadowpine Blvd Mississauga ON L5N 6H6 Phone 905 542 0303 Toll Free 800 3...

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