Weishi DDL-9000B, Operation Manual

Page 1: ...缝纫机系列 使用说明书 S e w i n gm a c h i n es e r i e s Operation Manual WS 8700 DDL 9000B 高速自动贴袋缝纫机 High speed automatic sewing machine for pocket attaching 上海威士机械有限公司 SHANGHAI WEISHI MACHINERY CO LTD ...

Page 2: ... et h i ss e w i n gm a c h i n e S oi nt h i sS e r v i c eM a n u a l w ew i l lm a k e s o m e e x p l a n a t i o n s o n p a r t i c u l a r a n d r e l e v a n t f u n c t i o n s o n t h e a d j u s t m e n t m e t h o d sf o rc o m p i l i n g o nt h ep h e n o m e n o nr e s u l t e df r o mc h a n g e si nv a l u e a n do t h e rv a r i o u sf u n c t i o n s I na d d i t i o nt ot h i s...

Page 3: ... o u sp a r t sw h i c h c o u l d c a u s e d e a t h o r s e r i o u s i n j u r y b y t h e t h i r d p e r s o n s m i s o p e r a t i o n a n dt h ep r i v i e sc o u l d n ta v o i d W a r n i n g T h ep o t e n t i a lp a r t sw h i c hc o u l dc a u s ed e a t ho rs e r i o u si n j u r yb yt h e t h i r d p e r s o n s m i s o p e r a t i o n a n d t h e p r i v i e s c o u l d n t a v o ...

Page 4: ... a t i o na n ds a f e t yk n o w l e d g e a n db et r a i n e dt oo p e r a t e a c c o r d i n gt ot h i sS e r v i c eM a n u a la n dt h eO p e r a t i o nM a n u a l 1 T o p r e v e n t t h e a c c i d e n t s c a u s e d b y m i s a d j u s t m e n t s t h e a d j u s t m e n t s h o u l d b e m a d e a c c o r d i n g t ot h i sS e r v i c eM a n u a la n dt h eO p e r a t i o nM a n u a l...

Page 5: ...i n g sa r ed a m a g e d l o o s ea n ds h e da f t e rm a k i n ga d j u s t m e n t s 1 T op r e v e n ta c c i d e n t sc a u s e db ya c c i d e n t a ls t a r t w h e nu s i n ga i rc y l i n d e ra n do t h e r a i r p r e s s u r ec o m p o n e n t st om a k ea d j u s t m e n t p l e a s ec u to f ft h ea i rs u p p l ya n dd r a i nt h e i n t e r n a lc o m p r e s s e da i rf i r s t 2...

Page 6: ... ec o m p o n e n t sm a d eb yo u rc o m p a n yt or e p l a c e O u rc o m p a n ys h a l ln o tb e a ra n yr e s p o n s i b i l i t yf o rt h ea c c i d e n t sc a u s e db yt h eu s i n go f t h ec o m p o n e n t sw h i c ha r en o tb yo u rc o m p a n y I f y o u c o u l d n t r e p l a c e t h e c o m p o n e n t s n o r m a l l y u n d e r t h e d i r e c t i o n p l e a s e s t o p r e p...

Page 7: ...e 4 T op r e v e n th u m a ni n j u r y w h e ns o l i d i f y i n gt h es c r e wa n dt h en u t i ft h e r ei ss p e c i f i e d t o r s i o n a lm o m e n t p l e a s es o l i d i f yi nc o i n c i d e n c ew i t ht h er e q u i r e m e n t i ft h e r ei sn os u c h r e q u i r e m e n t p l e a s es o l i d i f yi na na p p r o p r i a t et o r s i o n a lm o m e n t 5 T o p r e v e n t h u m...

Page 8: ...n j u r y p l e a s ev e r i f yw h e t h e rt h i sc o m p o n e n th a su n e x p e c t e dc o n t a c tw i t h o t h e rc o m p o n e n t sa f t e rr e p l a c i n ga n dv e r i f yw h e t h e rt h ec o n n e c t i n gt e r m i n a la n dt h ep l u g a r ep o o rc o n t a c t w h e t h e rt h es c r e w sa n dn u t sa r el o o s e 6 T op r e v e n th u m a ni n j u r y p l e a s ev e r i f yw h...

Page 9: ...n d i c a t e d i n t h i s S e r v i c e M a n u a la n dt h eO p e r a t i o nM a n u a l 2 T op r e v e n tt h ea c c i d e n t sa n de l e c t r i cs h o c k w h e ni ti sn e c e s s a r yt oo p e nt h ee l e c t r i c a l c a b i n e t p l e a s ec u to f ft h ep o w e rf i r s ta n dt h e no p e nt h ee l e c t r i c a lc a b i n e ta f t e ra tl e a s t 5m i n u t e s D on o to p e r a t ew...

Page 10: ... r c h a n g i n gp a t t e r n p l e a s e v e r i f yt h en e e d l ep o i n t O n c e t h ep a t t e r ne x c e e d st h ep r e s s e rf o o t t h en e e d l ew o u l dr u n i n t ot h ep r e s s e rf o o ta n ds n a p 1 W h e np o w e ri so n b u tn od i s p l a yo nt h eo p e r a t i o ns c r e e n p l e a s ec u to f ft h ep o w e ra n dv e r i f yt h es u p p l yv o l t a g ea n d t h ep o ...

Page 11: ...l a c e sa n d d i f f e r e n ts p e c i f i c a t i o n s D a n g e r T h eb o o k i ns o m ep l a c e sh a v eb e e no m i t t e dt h ee y es h i e l d t h e r e f o r ep r e i n f o r m e dy o ut h a t i na c t u a lu s e y o us h o u l dn e v e r r e m o v et h es a f e t yd e v i c e S a f e t yW a r n i n g T h es a f e t ym a t t e r st h a t y o us h o u l dp a ya t t e n t i o n t o d u ...

Page 12: ...s on main interface 3 3 Monitor Screen 5 4 Parameter Screen 7 5 Pattern selection screen 7 6 Gallery interface 9 7 Custom interface 12 8 Alarming record screen 11 9 Manual operation screen 11 10 Calibration interface 13 11 Advanced setting interface 14 12 Input output interface 16 Four List of Failure Information 18 Five Electrical Schematic Diagram 22 ...

Page 13: ...itch length mm 1PP 3PP 3 Cloth feeding mode QWHUPLWWHQW HHG YLD 6HUYR 0RWRU 4 Sewing scope mm X 75 Y 150 5 Rated voltage V 220 6 Operating air pressure M 0 5 QR OHVV WKDQ 7 Air consumption L min 200 8 Dimension mm 1700L 1500W 1450H 9 Weight 400Kg M a x i m u ms e w i n gs p e e dc a nb eu s e da c c o r d i n gt ot h ed r o ps p e e do ft h e s e w i n gc o n d i t i o n ...

Page 14: ... after this button being pressed Power ON Main supply of the machine is on after this button being pressed Power OFF Main supply of the machine is off after this button being pressed EM The system will stop after emergency button being pressed thereafter press button for system restoration when emergency button is canceled Human machin e Interface Set sewing parameter and select machining graphics...

Page 15: ...igure II start up screen When the boot initialization is finished the system will automatically enter the main screen as shown in figure two Please do not operate the machine during this time because the system is not ready state 2 Operation and instructions on main interface Figure III system main interface ...

Page 16: ...hoose the wanted file and modify the stitch length with a security level 1 of the picture Alarm History Press the button to find the recent alarm records Manual Operation Press the button to enter manual screen each axis can be pointed operated and tested on its condition with a security level 1 of the picture Calibration Screen Press the calibration screen button to set the location of starting m...

Page 17: ...d when thread breakage press this button the material presser will move back to the former stitch position Press down the sewing foot presser Press down the sewing foot presser to thread as it break Pay attention to lift the foot presser after threading Single step continuous processing mode Press the button to choose single step or continuous processing mode In single step mode press start button...

Page 18: ...tem can compare the current counting with setting value press zero clearing to count zero Speed of sewing Set the current speed of sewing Speed of getting material Set the current speed of getting material Zigzag Sewing Speed Setting the zigzag sewing speed Thread breakage Detection ON OFF Select whether to start the function of thread break or not Stacker ON OFF Select whether to start the functi...

Page 19: ...tinue Vacuum motor ON OFF Select whether to start the function of vacuum motor The second page Press this button the system will switch to Parameter interface Ⅰ Back button Press this button to sign out and return to system main interface Press button on the system main screen picture V the system will switch to the screen as picture Ⅵ Figure Ⅵ Parameter interface Ⅱ Button Display Content Mould Ch...

Page 20: ...h switch to the rounded die fold bag 2 times 3 special bevel mould should be state switch switch to bevel mould folding bag twice Vertical jump distance Set double vertical jump distance no word graphics the set value is too small will cause double outer ring after the seam face lines head did not pull out the outside threats caused by line together Suggestions according to the length of the line ...

Page 21: ...rocessing graphics From file Select the route of the graphics processing file which read from files and gallery The system read the file from memory card The storage name of graphics in CAD should be correct aforehand or the it can t be read out For reading from gallery you should establish a graphical model in the gallery before Read file button Press this button to read the current processing af...

Page 22: ...n to system main interface 6 Gallery interface Press button on Patten selection screen picture Ⅶ to enter Gallery screen as picture Ⅷ Figure Ⅷ Gallery interface one Button Display Content Strengthing needles Setting the number of strengthing needles of the current processing file Remarks Remark the current processing file for distinction which can be set up to two digits or letters Graphics add Pr...

Page 23: ...raphics edit gallery Back button Press this button to sign out and return to previous interface Press button on Gallery interface one picture Ⅷ to enter Gallery screen as picture IX Figure IX Gallery interface two Button Display Content Lateral Graphical Selection Choose the type of outside processing graphics at present there are 6 kinds of exterior graphics are optional Outside pattern editor si...

Page 24: ...s button on Pattern selection screen picture Ⅶ to enter Custom screen as picture X Custom Graphics as a supplement to the gallery which has generated graphics species more flexible more diverse characteristics There are two ways to generate it one is to draw a dynamic graphical X Y axis taught by a user points the way Another way is through the first CAD drawing graphics the graphic is divided int...

Page 25: ...nate point thereby generating graphics processing Select the type of straight line segments Edit the current line type selection the key is a straight line starting from the need to set the edit window segment and end coordinates of the line segment terminal velocity setting Arc segment type selection The current segment type editor select the button when the arc is required to set the starting po...

Page 26: ...lease exercise caution before you want to clear the currently selected graphic data processing Add the line Change the button s function is to modify the current line data storage and editing The current segment type display Displays the current line type editing Line parameter editing area Edit the current set of parameter data segment setting method See 5 to 9 Screen Preview After pressing the a...

Page 27: ... screen 9 Manual operation screen Press button on the system main screen picture II the system will switch to manual operation screen as picture XII Pls press reset button before enter this screen and then operation can be carried out Pls pay attention to avoid collision during operation ...

Page 28: ...axis left pointed Press this button to adjust the forward backward position of the motor at the forward moving speed set If the speed is set to zero it will not rotate Y axis right pointed Press this button to adjust the forward backward position of the motor at the backward moving speed set If the speed is set to zero it will not rotate Setting area of pointed speed Set the pointed speed of axis ...

Page 29: ...l way set processing material taking waiting for the coordinates X Y axis Pls set the speed first Press the corresponding button to control the moving on the axis Needle number Display the amount and number of current processing needles Current Amount Of fine tuning Show the current processing and graphics of the needle X Y amount of fine tuning Fine tuning position Set the current fine tune the s...

Page 30: ...can break the needle in unsafty working area Pls operate with caution Advanced setting Press this button to enter advanced setting surface Manual operation Press this button to retur to manual operation surface Back button Press this button to sign out and return to main interface Sewing track trimming function instructions 1 Horizontal fine tuning mobile sewing track If you want to move a certain...

Page 31: ...speed is zero it will not rotate Confirming falling position of needle bar Press positive needle bar pointed button to move the needle bar to the position of needle hole and then press this button to make the system keep record of the falling position of needle bar Confirming lifting position of needle bar Press negative needle bar pointed button to move the needle bar to the position of needle ho...

Page 32: ...ual input parameters rewrite the needle shaft stop position Calibration interface Press this button to return to calibration interface which requires a password to enter Back button Press this button to sign out and return to main interface Press button on main interface The system will pop up a window for entering the password you must enter the correct password otherwise unable to enter the cali...

Page 33: ...eted otherwise the machine does not respond when pressing the start button Four List of Fault Information No Fault Information Processing method E01 E01 Needle bar alarm When PLC detect the drive alarming of needle bar the enter point of corresponding signal is I2B4 Please check whether the drive of needle bar alarm Solution Turn off the power when alarming and wait for 15s to restart the power th...

Page 34: ...button to put the machine into preparing state EO6 E06 Tread breakage alarm Starting tread breakage detection the system will hint information when detect breakage signal within the allotted time and stop the sewing to exit to the waiting position The corresponding signal is I2B2 Solution Thread and press reset button machine will enter to preparing process state EO7 E07 Machine head overset detec...

Page 35: ...touch screen to PLC 2 Please check the cable connection from PLC to drive in X axis and Y axis Turn off the power when alarming and wait for 15s to restart the power If it still doesn t work please contact the equipment developer E13 E13 Motion control alarm The system is with the detection the motion control alarm Solution Turn off the power when alarming and wait for 15s to restart the power If ...

Page 36: ...ve cables of O1A1 burned E21 E21 Edgefold 1 pressing overtime The system doesn t detect the signal I1B1 when pressing edgefold at a predetermined time Solution 1 Please check if the signal I1B1 is ON and the wire damaged 2 Please check if the output signal O1B1 is ON and the wire damaged 3 Please check if the solenoid valve cables of O1B1 burned E22 E22 Plant pressing overtime The system doesn t d...

Page 37: ...S h a n g h a i W e i s h i M e c h a n i c a l C O L T D 2 5 Five Electrical Schematic Diagrams ...

Page 38: ...袋机 PSS 100 24 4 2 C O NN EC T W ELL 开 关 电 源 N1 N KA1 1 POW ER ONPOW ER OFF 1 2 L1 FR 2 B 1 KM 1 4 M OTOR 3 B C FR KM 1 KM 2 A N1 KM 1 2 N 1 O M R ON N J301 1200 P24 N24 PSS 100 24 4 2 C O NN EC T W ELL 开 关 电 源 24V 0V Y 3P 380V AC PE L1 L2 KM 1 1 KM 1 3 FUSE 10A FUSE 10A L1 3 4 7 8 P36 N36 KM 2 剪 线 电 磁 铁 吸 风 马 达 U V W KA4 1 K A2 2 24V DC C ONN EC T W ELL 开 关 电 源 M24 V M0V 36V D C 明 伟 开 关 电 源 P36 N3...

Page 39: ... A 3 主 轴 缝 纫 原 点 摆 臂 上 抬 到 位 摆 臂 下 压 到 位 下 模 缩 回 到 位 下 模 中 间 位 下 模 伸 出 位 折 边 模 A 下 压 到 位 对 格 对 条 断 线 检 测 启 动 紧 急 停 止 复 位 回 原 点 折 袋 取 消 按 钮 气 压 检 测 真 空 泵 报 警 N24 I1A1 I1A2 I1A3 I1A4 I1A5 I1A6 I1A7 I1A8 I1B 1 I1B 2 I1B 3 I1B 4 I1B 5 I1B 6 I1B 7 I1B 8 6 I1A1 S A 4 S A 5 S A6 ID5342 2 A B 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 S Q10 Fe S Q11 Fe S Q12 Fe S Q13 S Q14 S Q15 Fe S Q16 S Q17 S 1 下 模 上 抬 到 位 下 模 下 ...

Page 40: ... 1A 1 O 1A 2 O 1A 3 O 1A 4 O 1A 5 O 1A 6 O 1A 7 O 1A 8 O 1B 1 O 1B 2 O 1B 3 O 1B 4 O 1B 5 O 1B 6 O 1B 7 O 1B 8 Y V 2 Y V 3 Y V 4 Y V 5 Y V 6 Y V 7 Y V 8 Y V 9 收 料 4 收 料 1 8 收 料 2 收 料 3 Y V 10 Y V 11 Y V 12 Y V 13 Y V 14 Y V 15 Y V 16 OD5121 2 A B 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 Y V 17 风 门 切 换 风 道 气 缸 1 加 固 垫 片 气 缸 折 袋 直 角 边 气 缸 袋 折 斜 边 气 缸 右 折 袋 斜 边 气 缸 左 排 风 上 磁 铁 钩 角 气 缸 对 格 对 条 吸 风 节 能 下 磁 铁 P2...

Page 41: ... KED 校 对 DR A W N 绘 画 E dit 编辑 Pa ge 页面 Title M od el No 3 3 孙 剑 上袋机 0 1 0 1 2013 06 25 R ev isio n 修改 Y V 2 7 2 7 NX ECC201 A B 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 24V 0V P24 N24 模 块 电 源 提 供 IO 电 源 提 供 PG0122 1 A B 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 P1A1 P1B1 1 2 C o n t r o l C i r c u i t p u l s e 控 制 电 路 脉 冲 输 出 主 轴 缝 纫 马 达 ...

Page 42: ... E dit 编辑 Pa ge 页面 Title M od el N o 5 7 孙 剑 0 1 0 1 2013 06 25 R ev isio n 修改 控制电路 模块 C o n t r o l C i r c u i t m o d u l e 上袋机 EC0142 A B 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 C D 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 E1D1 E1C1 E1D2 E1C2 A A B B 10 V V P24 N24 Z Z Z Z B B A A V 2 V 1 N24 I1A1 G ND Z B A O F F O N 1 2 3 4 O F F O F F O F F O F F D O C 3 ...

Page 43: ...P G 0 1 2 2 1 O P T 2 I N P U T Z E1C1 E1D2 Z E1C2 E1D1 B Z B Z A A I2B4 O2B8 N24 P24 6 5 3 4 1 2 1 2 1 1 N24 P1B1 N24 P1A1 L N P E 白 红 黑 铭 志 驱 动 L2 N1 E C 0 1 4 2 I D 5 4 3 2 2 O D 5 1 2 1 2 D O C 3 1 2 3 4 5 6 7 8 9 B A 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 B 5 A1 A3 A2 A7 A8 A5 A6 9 A5 JUK I 马 达 编 码 器 连 接 线 9 针 母 头 O PT 1 O PT 1 1 2 3 4 4 针 母 头 尾 部 9 针 母 头 尾 部 8 Fe 负 限 位 S Q 11 1 2 灰 ...

Page 44: ...e c h a n i c a l C O L T D 1 Shanghai Weishi Machinery CO LTD 52 No 1089 North Qinzhou Road Shanghai Tel 021 64953003 Fax 021 64957015 slight differences from the picture may be possible due to improvements of model and appearance ...