Welbilt Cleveland KGT12TGB, Installation, Operation, Maintenance, Parts & Service

Page 1: ...property damage injury or death Model Serial For your future reference Model ______________________________________ Serial ___________ ____________________________ Installation Operation Maintenance P...

Page 2: ...former aux mesures de s curit normalis es de l industrie y compris mais sans s y limiter les r glementations de l OSHA les proc dures de d branchement verrouillage tiquetage relatives tous les service...

Page 3: ...ne doit pas tre utilis par des personnes dont les capacit s physiques sensorielles ou mentales sont r duites ou des personnes d nu es d exp rience ou de connaissance sauf si elles ont pu b n ficier pa...

Page 4: ...sur oune placez pas des objets sur la l vre No se apoye ni coloque objetos en el labio Inspect unit daily for proper operation Inspectez l unit tous les jours pour son bon fonctionnement Inspeccione...

Page 5: ...lled under a ventilation hood in a room which has provisions for adequate make up air Further information can be obtained by referring to the U S A National Fire Protection Associations NFPA96 regulat...

Page 6: ...ving problems you can hard wire the unit CLEANING After installation the kettle must be thoroughly cleaned and sanitized prior to cooking INSTALLATION CHECKS Although the kettle has been thoroughly te...

Page 7: ...od product into the kettle The Heat Indicator Light Green will cycle on and off indicating the burners are cycling on and off to maintain the set temperature NOTE Do not fill kettle above recommended...

Page 8: ...5 Loosen food which is stuck by allowing it to soak at a low temperature setting 6 Drain unit 7 Rinse interior thoroughly 8 Using mild soapy water and a damp sponge wash the exterior rinse and dry NOT...

Page 9: ...eriodic Testing Procedure 7 Adequate exhaust and makeup air is supplied to working area YEARLY SERVICE INSPECTION 1 Perform six month service inspection 2 Perform free air calculation see FREE AIR CAL...

Page 10: ...eck that kettle tilts smoothly and there is no excessive wear in the trunnion bearings Add grease to nipples as required 4B For units with tilt crank A Check that the kettle tilts smoothly If there is...

Page 11: ...line 2 Tube diameter reduced 3 Physical Checks 1 Check that the PSI rating on the valve matches MAWP maximum allowable working pressure on the plate welded to the kettle 2 Check that the Safety Valve...

Page 12: ...ENCE Our solid state controls consist of the following components On Off Temperature Provides or interrupts electrical power to the control system Dial Potentiometer Rotate to change resistance from 0...

Page 13: ...enting See Repairing Leaks in Steam Jacketed Kettle Fittings REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS If unit will not hold a vacuum the most likely cause is a leak at one of the components t...

Page 14: ...be between 260 F and 265 F 6 Using a screw driver adjust temperature by turning the potentiometer on the black box Turn very little Turn clockwise to INCREASES and counter clockwise to DECREASE tempe...

Page 15: ...psi kPa V E N T A I R RUST INHIBITOR Use a radiator rust inhibitor that can be purchased at your local automotive centre It should not contain any anti freeze and preferably no lubricant To ensure sat...

Page 16: ...fied service agency is responsible for the proper installation of this kit The installation is not proper and complete until the operation of the converted appliance is checked as specified in the man...

Page 17: ...urrounds tube and thermistor 10 Replace covers reconnect power and test operation REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS If unit will not hold a vacuum the most likely cause is a leak at on...

Page 18: ...9 for other slotted screw 3 8 Allen wrench 1 If required remove board from holding bracket for better access 2 Turn unit on and set to 10 maximum 3 Push and hold the SWITCH button for approximately 5...

Page 19: ...TOR ASSEMBLY 7 KE50556 1 WATER LEVEL PROBE 8 KE50753 7 RELAY 9 KE50294 1 MERCURY SWITCH 10 KE53838 27 TRANSFORMER 120 14V OPTION KE53838 21 TRANSFORMER 240 16V OPTION 11 KE53437 2 IGNITOR 12 KE55069 6...

Page 20: ...nty FAUCET ASSEMBLY ITEM PART DESCRIPTION QTY SPK2 SINGLE PANTRY FAUCET includes items 1 10 DPK2 DOUBLE PANTRY FAUCET includes items 1 8 11 1 KE50825 2 3 4 SPOUT 1 2 FA95007 10 RETAINING RING 1 3 FA05...

Page 21: ...ALLON 1 KE54670 5 HANDLE 12 GALLON 1 19 FA30501 1 FIBER WASHER FOR HANDLE 1 22 KE54821 8 ELECTRICAL CORD 1 23 KE54721 2 CORD CONNECTOR 1 24 KE54468 WATER LEVEL SIGHT GLASS 1 25 KE003672 MARINE LOCK AS...

Page 22: ...2 KE000545 KE02366 COMPLETE ASSEMBLIES PART GAS FOR TYPE UNITS KE02366 1 NATURAL KGT6 12T KE02366 2 NATURAL KGT12TGB gearbox option KE02366 3 PROPANE KGT6 12T KE02366 4 PROPANE KGT12TGB SWITCHES INDI...

Page 23: ...CK BOX BRACKET 1 5 FA11145 SCREW 10 32 X 3 8 S S 2 6 FA15018 7 SCREW ZINC PLATED 6 32 X 1 4 SEMS HEAD 2 7 FA11091 MACHINE SCREW PHILIPS HEAD 8 32 x 3 8 3 8 A KE53838 20 TRANSFORMER 120 24V OPTION 1 B...

Page 24: ...E NUT 4 13 KE603870 WASHER 1 14 FA31010 WASHER SPRING LOCK 3 8 6 15 KE54308 3 HIGH VOLTAGE LIGHT ASSEMBLY 1 16 KE600567 BRACKET IGNITION MODULE 1 17 KE53469 2 IGNITION CONTROL MODULE 2 18 KE54309 LOW...

Page 25: ...ICE SEE CHART 2 1 11 14 15 14 13 4 6 7 16 3 12 10 9 5 GAS ORIFICES SIZE ELEVATION BTU S GAS PART ABOVE HR TYPE NUMBER SEA LEVEL SEA LEVEL 34 000 NATURAL KE53406 1 up to 2000 PROPANE KE53406 2 2 000 up...

Page 26: ...10 9 5 6 3 4 7 8 2 1 KGT12TGB KE02062 2 14 15 6 1 7 8 10 11 9 12 3 4 2 13 5 ITEM PART DESCRIPTION QTY 1 KE02060 1 GEAR BOX WELDMENT 1 2 KE02059 SPACER GEAR AND SEGMENT ASSEMBLY 1 3 KE02061 TRUNNION B...

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Page 28: ...itchencare com To learn how Welbilt Foodservice and its leading brands can equip you visit our global web site at www welbilt com then discover the regional or local resources available to you Every n...