Welbilt Convotherm maxx 10.10, Installation Manual

Page 1: ...Combi oven Cmx eT 6 10 ES Cmx eT 10 10 ES Installation manual Original ENG Advancing Your Ambitions ...

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Page 3: ...4 5 Setting up the appliance 25 5 1 Adjacent systems 25 5 2 Requirements for the installation location 26 5 3 Taking the appliance off the pallet 29 5 4 Setting up the appliance on a worktable 30 5 5 Setting up the appliance on a stand 31 5 6 Setting up the appliance on a wheeled stand 33 5 7 Setting up appliances in the stacking kit 33 6 Installation 34 6 1 Electrical installation 34 6 1 1 Planni...

Page 4: ...nce into service 50 7 2 Measuring appliance gaps 53 8 Removal from service and disposal 54 8 1 Removal from service and disposal 54 9 Technical data and Connection diagrams 55 9 1 Technical data 55 9 2 Connection diagrams 59 Table of Contents Installation manual 4 ...

Page 5: ...ental management system in order to guarantee the con tinued manufacture of high quality products and to be sure of meeting our environmental targets This system satisfies the requirements of ISO 9001 2015 and ISO 14001 2015 Environmental protection procedures We observe the following procedures Use of residue free compostable wadding materials Use of RoHS compliant products REACH chemical law Rec...

Page 6: ...s eT easyTouch controls numbers xx yy Appliance size ES Electric appliance with water injec tion N for appliances with an NSK certifi cate 3 Electrical values 4 Serial number Element Meaning Heating method Electric appliance T Steam generation meth od Injection S Appliance size 6 10 1 10 10 3 Year of manufacture 2020 20 2021 21 Month of manufacture January 01 February 02 March 03 Sequential number...

Page 7: ...sibility for putting the combi oven into service Instructing the user Owner of the combi oven or owner s member of staff who is responsible for the appliance and for the operating personnel Made aware of all safety related functions and devices of the combi oven by the start up engineer Instructed by the start up engineer on how to operate the appliance Provides assistance as instructed with conve...

Page 8: ...must always be observed when performing tasks that go beyond merely operating the software Parts of this document that must be read without fail If you do not follow the information in this document you risk potentially fatal injury and property dam age To guarantee safety all people who work with the combi oven must have read and understood the following parts of this document before starting any...

Page 9: ...compartment from the cooking chamber Protects against touching the fan 7 Core temperature probe optional Measures the core temperature of the food being cooked 8 Rack Holds standard sized food containers 9 Door drip tray Collects condensate running down the inside of the appliance door 10 Oven light LED Illuminates the cooking chamber 11 Cooking chamber Contains the food during cooking operation 1...

Page 10: ...ion 1 Full touch screen display Central controls for appliance Appliance operated by touching icons on the control panel full touch screen display Status displays 2 Appliance ON OFF switch Switches the combi oven on and off 3 USB port For connecting a USB stick 2 Design and function Installation manual 10 ...

Page 11: ...ation must comply with all national and regional laws and regulations and comply with the lo cal regulations of the relevant utility companies and local authorities and with other relevant re quirements The installation must be carried out by an authorized and qualified service engineer Working with the combi oven Follow the instructions below Only those persons who satisfy the requirements stipul...

Page 12: ...d properly in place The manufacturer regulations for operating and servicing the combi oven must be observed The combi oven must not be loaded over the maximum permissible loading weight for the given model or shelf allowance see Technical Data on page 55 Requirements relating to the operating environment of the combi oven Specified operating environment for the combi oven The ambient temperature ...

Page 13: ...ing signs Obligatory warning signs The following warning signs must be attached to the combi oven and optional accessories in the area indicated so as to be easily visible at all times Range Warning sign Description 1 High voltage electric shock hazard warning There is a risk of electric shock from live parts if the safety cover is opened 2 Hot steam and vapour hazard warning There is a risk of sc...

Page 14: ...id foods can result in scalds if the upper shelf levels are loaded with liquids or foods that produce liquid during cooking Do not use shelf levels that lie above your sightline for liquid foodstuffs or food that will liquefy during cooking 2 Warning of corrosive cleaning agents injected into oven There is a risk of chemical burns or irritation to skin eyes and respira tory system from contact wit...

Page 15: ... out installation initial start up service maintenance or repair work must have read and understood the installation manual Rules for working on electrical parts The combi oven s electrical connection must be made in accordance with the respective valid regula tions accepted engineering standards and the procedures listed in the installation manual Before putting the appliance into service and aft...

Page 16: ...your body When When moving or lifting the appliance How can I avoid the hazard Use a forklift truck or pallet truck to place the appliance in the installation position or to move it to a new position Always use the correct number of persons and observe the limits specified for lifting and carrying when adjusting the appliance position guide value 15 to 55 kg max depending on age and gender Observe...

Page 17: ...he appliance and on adjacent metallic accessories How can I avoid the hazard Before preparing the appliance for first time use make sure that the appliance including all metallic accessories is connected to a equipotential bonding system Contact with cleaning agents The following hazards can arise at the appliance when performing any installation work Risk of chemical burns or irritation to skin e...

Page 18: ...d replace it if any are found Magnetic door switch electri cal door sensor When the appliance door is opened the switch stops rotation of the fan wheel comes to a stop after a few seconds operation of the heating element Distribution of the clean ing products by the fully automatic oven cleaning system Prompt to close the appli ance door Check magnetic door switch at low temperature Action Open th...

Page 19: ...e event of a fault Please contact an authorized service company to reset the safety thermostat 9 no picture Restart after power failure in case clean ing agent was left in the appliance Restarts fully automatic oven cleaning in a defined state af ter power failure None 10 installed by customer Disconnector Installed by the customer close to the appliance easi ly visible and accessible all pole act...

Page 20: ... loads Can assess whether the connections to the electrical supply water waste water system and network have been installed correctly Setting up the appliance Installing the fully automatic oven cleaning system Putting the appliance into service Removing the appliance from serv ice Electrical installa tion engineer Is an employee of an authorized serv ice company Has relevant professional training...

Page 21: ...alling the appliance and putting the appliance into service The working position for personnel installing the appliance and putting the appliance into service is the entire appliance area 3 For your safety Installation manual 21 ...

Page 22: ...atic oven cleaning system Tools and equipment depend on the task Items of protection equipment de pending on cleaning agent being used Breathing mask Safety goggles Protective gloves Protective clothing apron The EC safety datasheet for the rel evant cleaning agent contains a more precise specification of these items An up to date copy can be obtained from the manufacturer Refer to the label on th...

Page 23: ... of the appliance including packaging to determine the minimum working load limit of handling equipment see Dimensions and weights Technical data on page 55 Conveying the appliance to the installation location for the first time Please observe the following points when conveying the appliance Always move the appliance on a pallet Always move the appliance in an upright position Use a forklift truc...

Page 24: ...Litres for cleaning agent 1x flat bend for installing the drain connection Documentation The following documents are supplied with the appliance 1x Installation manual 1x User manual hardware 1x Operating instructions software 1x Unpacking instruction leaflet 1x Checklist for installation and putting into service 4 Transportation Installation manual 24 ...

Page 25: ...orrosion mould growth and or reduced stability there must be a sufficiently large distance between the top of the appliance and the ceiling This distance depends on the following factors For guidance on the minimum vertical clearance see Requirements for the installation location on page 26 Type of air vent system the nature of the ceiling in the installation location It is a fundamental requireme...

Page 26: ...ocated in the vicinity must lie at a minimum distance of 1050 mm The appliance must be installed so that there is absolutely no pos sibility that liquid from the appliance or liquid coming from cooking processes can reach deep fat fryers or appliances that use hot uncovered fat Do not install the appliance directly under a fire alarm or sprinkler system Fire alarm installations and sprinkler syste...

Page 27: ...on the top of the appliance Ventilation port on the top of the appliance Space required width and depth The following diagram and table show the space required for the appliance for different installation and operating situations They also show the minimum horizontal distances from adjacent walls and surfa ces The safety clearances on the left right and rear must always be complied with 90 S1 S3 B...

Page 28: ...tems that may be used air ventilation system vapour extractor hood etc when designing the particular clearance needed between the top of the appliance and the ceiling In this context the vertical distance H1 must be understood as a guide value for the minimum vertical clearance Meaning 6 10 10 10 H1 Guide value for the minimum vertical clearance mm 500 500 H2 Installation height mm 200 900 200 900...

Page 29: ... the pallet The weight of your appliance is given under Technical Data on page 55 1 Attach the lifting straps to the appliance feet 2 To prevent it slipping off the pallet the combi oven is held in place by studs on the pallet that extend into the appli ance feet You therefore need to lift the appliance off the pallet even ly by lifting all four appliance feet at once before placing the appliance ...

Page 30: ... about The supporting surface must comply with requirements The appliance must be installed on the worktable worktop so that it cannot tip over or slide about Setting up the appliance on a worktable 1 Position the appliance on the worktable 2 Ensure the appliance is horizontal by adjusting the height of the appliance feet Use a spirit level for this task The absolute tilt of the appliance in opera...

Page 31: ...ppliance on a stand it must be fixed using two adapter plates to be ordered separately The following rules must be observed to meet hygiene standards For stands that contain shelf levels for food containers the top cover must be fitted on the stand to prevent dirt getting onto any food held temporarily in the stand Setting up the appliance on a stand 1 Place the two adapter plates on the stand wit...

Page 32: ...lo cating holes in the appliance feet provided for the pur pose 4 Ensure the stand is horizontal by adjusting the height of the feet Use a spirit level for this task The absolute tilt of the appliance in operation must not ex ceed max 0 2 0 3 3 mm 5 Setting up the appliance Installation manual 32 ...

Page 33: ...s must be observed to meet hygiene standards For stands that contain shelf levels for food containers the top cover must be fitted on the stand to prevent dirt getting onto any food held temporarily in the stand Setting up the appliance on a wheeled stand Set up and install the appliance in accordance with the separate fitting and installation instructions 5 7 Setting up appliances in the stacking...

Page 34: ...cable local regulations of the professional associations and of the relevant utility Equipment provided by customer and electrical installation regulations The table below shows what equipment must be provided by the customer and what regulations must be observed when connecting the appliance Equipment Rules Fuse Fuse protection and connection of the appliance must comply with local regulations an...

Page 35: ...roperties Filter for filtering out RF currents Time delayed trip characteristic for RCD devices with trip threshold 30 mA prevents RCD being tripped by charging currents of capacitors and parasitic capacitances when appliance is switched on Leakage current protection type SI trip characteristic for RCD devices with trip threshold 30 mA insensitive to nuisance tripping Mains supply connection The p...

Page 36: ...iven in the circuit diagram It is only permitted to connect the ap pliance if all these values tally with each other 3 Check all screw connections and terminals on the appli ance The connections may have worked loose during transport Carrying out the electrical installation 1 Remove the side panel from the appliance 2 Connect the appliance to a protective equipotential bond ing system at the desig...

Page 37: ...V5 F 2 x 0 5 mm Cable ties Connecting the water treatment filter monitor 1 Disconnect the combi oven from the power supply 2 Remove the side panel from the combi oven in order to access terminal block X33 2 on the system interface board SIB 1 in the area behind the operating panel 3 Take the connecting cable for monitoring the water treat ment filter to the SIB and fix it in the wiring compartment...

Page 38: ... shows what equipment must be provided by the customer and what regulations must be observed when connecting the appliance Equipment Rules RJ45 network socket There must be a network connection for the combi oven installed close to the appliance When connecting more than one combi oven a dedicated network con nection must be installed for each appliance Alternatively the appliances can be networke...

Page 39: ...e installed and given clearance for use 2 When putting the combi oven into service check whether the kitchenconnect Internet icon in the user interface in dicates that the connection is enabled Checking the network connection Display in easyTouch Button Meaning kitchenconnect blue Internet is enabled installation suc cessful kitchenconnect white Internet is disabled installation un successful 6 In...

Page 40: ...N 61770 with a 3 4 screw connection Water quality and water hardness Find out the water quality and water hardness from your local water supply company or test the water quality as described in Testing the water quality on page 44 Information on the required drinking water quality and required water pressure is given under Technical Data on page 55 If necessary provide suitable water treatment mea...

Page 41: ...uality see Technical data on page 55 B Water supply connection for cleaning Water quality see Technical data on page 55 C Water distributor Z Customer water pipe Water quality Drinking water X 0 08 mm sediment filter A 0 08 mm sediment filter must be installed if the water has a high level of impurity Y Shut off device Water tap 6 Installation Installation manual 41 ...

Page 42: ... water has a high level of impurity W Water treatment for softening the water to the required soft water quality Recommendation Partial demineralization cartridge Y1 Y2 Shut off devices Water tap Installing the water supply in accordance with the connection diagram 1 Flush through the customer s water supply pipe Z 2 Fit the sediment filter X and if necessary a water treat ment system W 3 Fit a se...

Page 43: ... the water supply has been installed close the shut off device 7 Inform the user about the service intervals for the filters and the water treatment system if applicable 6 Installation Installation manual 43 ...

Page 44: ...ral hardness and carbonate hardness including two analysis con tainers part no 3019010 Protective gloves Test the water quality Measure the electrical conductivity and general hardness of the water By following the instructions in cluded with the tester and analysis kit Compare the measured values with the recommended values see Technical data on page 55 6 Installation Installation manual 44 ...

Page 45: ...ith local and national regulations on the design of the drain connection and on the composition of the wastewater These include DIN 1988 part 2 and part 4 DIN EN 1717 Local waste water regulations Connection diagram Item Name Function 1 Safety overflow On the appliance floor connection point M see Connection drawing on page 59 Used to drain away water in the event of a fault blockage 2 Appliance d...

Page 46: ...tic oven cleaning using connected cannisters Item Name Colour cod ing F Appliance connector for rinse aid supply green let tering G Appliance connector for cleaning agent supply red letter ing 1 Canister containing ConvoCare rinse aid ready to use solution in defined mixing ratio green la bel 2 Delivery tube for rinse aid suction nozzle green tube 3 Canister containing ConvoClean new or ConvoClean...

Page 47: ...oles in the rear wall of the box The mounting brackets 7 must be removed from the box first before wall mounting It is best to fit the box at a nominal distance above the floor to make it easier to clean the kitchen floor When you fit the box follow the requirements in Installation location for the cleaning agent and rinse aid canis ters Installation location for the cleaning agent and rinse aid c...

Page 48: ...ister and also the guid ance on the canister label 2 Plug the green extractor tube 2 for the ConvoCare rinse aid onto the connector nipple of the rear tube fitting F and secure the tube in place with the wire clip 3 see la bel for rinse aid connection on the left hand side of the appliance 3 Insert the suction nozzle on the green extractor tube 2 into the rinse aid canister 1 There must be no kink...

Page 49: ... secure the tube in place with the wire clip 3 see label for cleaning agent connection on the left hand side of the appliance 5 Insert the suction nozzle on the red extractor tube 4 into the cleaning agent canister 5 There must be no kinks in the tube and the vent hole in the canister must be open and unblocked 6 Installation Installation manual 49 ...

Page 50: ...pes and pipes for wastewater and cleaning products show no signs of damage are fixed securely are not leaking from any point and appear safe and in working order on visual inspection The appliance was subjected to an individual electrical test see below All safety devices are in their designated position and are working correctly All warning signs are in their designated position The appliance and...

Page 51: ...s described in the servicing documenta tion or contact the manufacturer 6 Switch on the combi oven 7 Make the following settings Date Time Language Putting the appliance into use 1 Start the cooking operation with a cooking profile from Press Go that contains the combi steam operating mode 2 Check the following points Is the oven light illuminated Is the fan running Are there any leaks in the wate...

Page 52: ...on In order to be able to claim under the warranty for the combi oven the appliance must be installed in accordance with the instructions in this installation manual by a qualified service engineer from an au thorized service company The manufacturer must be in receipt of a fully completed checklist en closed with the appliance before a warranty claim can be dealt with The warranty does not cover ...

Page 53: ...aps must lie within the following tolerance ranges Name Measurement condition Tolerance range Door gap at the front of the appliance The appliance door is closed 10 1 mm If the door gap does not lie within tolerance please contact Customer service 7 Putting into service Installation manual 53 ...

Page 54: ...ge 34Moving the appliance on page 23 and Set ting up the appliance on page 25 Do not move the appliance until you have disconnected all the connections The following tasks must be performed correctly to remove the appliance from service Disconnecting the water connection from the appliance Removing the drain connection from the appliance Disconnecting or isolating the electrical supply Removing th...

Page 55: ...cluding packaging ap pliance door closed mm 797 797 Weight Including packaging kg 136 5 161 5 Excluding packaging kg 104 125 5 Safety clearances Rear mm 45 45 Right mm 50 50 Left larger gap recommended for servicing mm 50 50 Top for ventilation mm 500 500 Maximum permissible loading weight The total weight of items placed on the shelf levels must not exceed the maximum permissible loading weight o...

Page 56: ...rent mA 6 6 6 6 Recommended conductor cross section for wires laid uncovered in air up to 5 m in length mm2 4G6 4G10 Recommended residual current device Type A A Optional residual current device Type B B 3N 380 415V 50 60Hz 3 N PE Rated power consumption kW 9 6 11 3 17 2 20 4 Convection power kW 10 5 230V 18 9 230V Motor power kW 0 35 0 35 Rated current A 14 6 15 7 26 1 28 4 Fuse rating A 16 32 Pr...

Page 57: ... GH dH 4 7 French degrees of hardness TH 7 13 English degrees of hardness e 5 9 International ppm 70 125 Chemical mmol l 0 7 1 3 Water hardness for water connection B for cleaning system Water quality Drinking water Hard water or soft water see above for specification German degrees of hardness general hard ness GH dH 4 20 French degrees of hardness TH 7 35 English degrees of hardness e 5 25 Inter...

Page 58: ...Water consumption cooking and cleaning Hard water and soft water 6 10 10 10 Average consumption including cleaning proc ess l h 7 3 10 1 9 Technical data and Connection diagrams Installation manual 58 ...

Page 59: ...the appliance feet are extended max 25 mm View from above with wall clearances Meaning of labelled elements 50 45 557 1354 904 969 90 65 797 77 678 876 38 394 H I A Water connection Soft water G 3 4 B Water connection Hard water G 3 4 C Drain connection DN 50 D Electrical connection E Protective equipotential bonding system F Rinse aid connection G Cleaning agent connection H Air vent Æ 40 mm I Ve...

Page 60: ...ce feet are extended max 25 mm View from above with wall clearances Meaning of labelled elements 50 45 557 1354 904 969 90 65 797 77 678 876 38 394 H I A Water connection Soft water G 3 4 B Water connection Hard water G 3 4 C Drain connection DN 50 D Electrical connection E Protective equipotential bonding system F Rinse aid connection G Cleaning agent connection H Air vent Æ 40 mm I Ventilation p...

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Page 62: ...l no Item no Order no Additional technical documentation can be found in the download center at www convotherm com Welbilt offers fully integrated kitchen systems and our products are backed by KitchenCare aftermarket parts and service Welbilt s portfolio of award winning brands includes Cleveland Convotherm Crem Delfield fit kitchenSM Frymaster Garland Kolpak Lincoln Merrychef and Multiplex Manit...