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PARTS LIST

A*: Major Repair Kit Catalog # 1402K-06
B*: Minor Repair Kit Catalog # 1402K-05
**1401D is a Mechanical Seal Kit-includes Mechanical Seal, Gasket and 3 screws.
+ Item #46 exploded view shown on page 18

17

ITEM

QTY

P/N

A*

B*

DESCRIPTION

ITEM

QTY

P/N

A*

B*

DESCRIPTION

1

3

2-00-2706

SCREW PAN HD 10-32 x 3/8” LG.

31

1

41-1736

1

1

GAS BALLAST VALVE

2

3

2-00-6712

SCREW SOCKET HD 10-32 x 3/4” LG.

32

3

62-0259

SCREW #6-1/4 SELF TAPPING

3

10

2-01-0114

SCREW HEX HD 1/4”-20 X 7/8” LG.

33

3

41-1766

1

1

THRUST DISK

4

6

2-01-0316

SCREW HEX HD 5/16-18 x 1” LG.

34

1

41-2045

SMALL END PLATE, FINISHED

5

6

2-01-0356

SCREW HEX HD 5/16-18 x 3-1/4”” LG..

35

1

41-2074

PULLEY w/ SET SCREW

6

2

2-01-5106

 

SCREW SOCKET HD 1/4-20 x 3/8” LG.

36

1

41-2092

ROTOR, INTAKE

7

4

2-01-6112

SCREW SOCKET HD  1/4-20 x 3/4” LG.

37

1

41-2093

SHAFT

8

2

2-01-6320

SCREW SOCKET HD 5/16-18 x 1-1/4””

38

1

41-2153

1

1

EXHAUST VALVE, UPPER

9

1

2-01-8123

SETSCREW 1/4-20 X 1-3/4” LG.

39

1

41-2154

1

1

EXHAUST VALVE, LOWER

10

3

2-31-0112

HEX NUT 1/4-20, STEEL

40

2

41-2158

2

2

VALVE SPRING

11

1

2-36-9900

HEX LOCK NUT 1/4-20

41

1

41-2159

1

1

VALVE BLOCK SPACER

12

3

2-61-0000

WASHER, STEEL 3/16

42

1

41-2160

BAFFLE ASSEMBLY

13

10

2-63-0193

WASHER, LOCK 1/4” MEDIUM

43

1

41-2175

SETSCREW 1/4-20 x 2.25” LG

14

1

4-06-0754

1

1

ROTOR CLIP

44

6

41-2363

WASHER 5/16 ID x 1/2 OD

15

1

4-40-1200

1

1

STEEL BALL 3/8” DIA.

45

1

41-2757

LOCK NUT

16

1

41-0234

1

1

GASKET, INTAKE CHAMBER COVER

*46

1

61-8101

OIL CASE ASSEMBLY

17

1

41-0403

1

1

GASKET, OIL CASE

47

1

61-8107A

 

 

SHAFT SEAL ASSEMBLY

18

1

41-0508

1

1

WASHER, THRUST

 48

1

61-8108D

EXHAUST RING

19

1

61-9284A

1

1

O-RING #214 VITON

49

1

61-8250C

CENTER PLATE

20

2

41-0613

2

2

WOODRUFF KEY #404

50

1

61-8309B

 

 

PRESSURE RELEASE TUBE #1

21

2

41-0624

2

2

WOODRUFF KEY

51

1

61-8310A

PRESSURE RELEASE TUBE #2

22

1

41-0643

GASKET, SEAL

52

1

61-8313A

VALVE BLOCK

23

1

41-0660

1

1

INTAKE SCREEN

53

2

61-8314A

VALVE

24

1

41-0672

SHAFT END PLATE

54

1

61-8329A

BRACKET, INTAKE SCREEN

25

2

41-0959

2

VANE, LARGE

55

6

61-8456A

6

6

WASHER 5/16, COPPER

26

1

41-0992

1

1

PRESSURE RELEASE VALVE

56

1

61-8641

 

 

HOSE ADAPTER 13/16” HOSE ID

27

6

41-1304

4

4

VANE SPRING

57

1

61-8651

INTAKE RING

28

2

41-1487

2

2

VANE SMALL

58

1

61-8668

LARGE END PLATE

29

1

41-1518

EXHAUST ROTOR

59

1

61-8671

COVER, FINISHED

30

3

41-1685

3

3

SPRING HOLDER

N/S

1

61-8912

EXHAUST PLUG , LARGE

N/S

1-99-5282

1

1

SEALANT 6cc

N/S

1401D

1

1

MECHANICAL SEAL OPTION

Summary of Contents for DUOSEAL 1405B-01

Page 1: ...essure will build up in the pump with the potential of the pump body bursting and causing possible injury to personnel in the area Part No 67 2061 R1 0 Printed in USA Welch Ilmvac 5621 W Howard Street...

Page 2: ...tions are found where failure to observe the instruction could result in damage to the equipment associated equipment and process These units conform to the SI International system of units of measure...

Page 3: ...10 3 30 Shaft Seal Replacement 10 3 40 Repairing Oil Leaks 11 3 50 Repairing Vacuum Leaks 11 3 60 Drive Problems 11 Section 04 Trouble Shooting Guide 4 10 Poor Vacuum Readings 12 4 20 Noisy Pump 12 4...

Page 4: ...to drive your particular pump at the recommended speed 1 13 Pump Location The pump should be located preferably in a clean and well ventilated area and adequate space should be provided wherever poss...

Page 5: ...creates an impedance to the flow of gas This is particularly true at low pressures in the millitorr range where the gas flow is substantially molecular in character The gas flow is then dependent upo...

Page 6: ...with the function and action of the pump which you have now required Remove the intake and exhaust port plugs and temporarily provide a stopper for the intake and a dust cap for the exhaust Review the...

Page 7: ...ir though the gas ballast valve to the mixture of vapor and gas being compressed the pressure required for delivery past the exhaust valve is reached with a considerably smaller reduction of the volum...

Page 8: ...rich in hydrogen and observing a sudden change in pressure on an electrical gauge The difference in calibration of these gauges for air and other gases will produce a distinct change in the pressure...

Page 9: ...system The required frequency of changes will vary with the particular system Experiences with the process will help you determine the normal period of operation before an oil change is required 3 103...

Page 10: ...rubber stopper Turn the pump on and run the pump for 10 minutes Close the gas ballast 8 Check the vacuum reading of the pump by connecting a thermocouple gauge tube to the pump s intake If the pump is...

Page 11: ...ng surfaces cleaned of any nicks 3 50 Repairing Vacuum Leaks 3 501 Surface Preparation Good Vacuum seals are an essential and important attribute of a good mechanical pump A good seal is dependent upo...

Page 12: ...t a forced oil flush 5 If noise level is still unsatisfactory consult with WELCH Technical Service at 847 676 8800 Ext 1 4 30 Excessive Oil Mist 1 Check oil level Maintain the level between the two li...

Page 13: ...cal Requirements 2 60Hz Electrical Requirements 3 1 Phase Replacement Parts Shaft Seal Lip Seal 1401E 01 Shaft Seal Mechanical Seal 1401E Air Filter Screen 41 0891 Intake Chamber Cover Gasket 41 1308...

Page 14: ...Section 6 DIMENSIONAL DRAWING 14...

Page 15: ...nge High RPM direct drive vacuum pumps on the other hand experience a rapid fall off of pumping speed below 100 microns A comparison of the DuoSeal pumping speed curves shown below versus high RPM pum...

Page 16: ...Section 8 EXPLODED VIEW 16...

Page 17: ...CER 12 3 2 61 0000 WASHER STEEL 3 16 42 1 41 2160 BAFFLE ASSEMBLY 13 10 2 63 0193 WASHER LOCK 1 4 MEDIUM 43 1 41 2175 SETSCREW 1 4 20 x 2 25 LG 14 1 4 06 0754 1 1 ROTOR CLIP 44 6 41 2363 WASHER 5 16 I...

Page 18: ...101 Parts List for Model 61 8101 Item Qty P N Description 1 2 61 2229A Oil Window Glass 2 1 61 2278 Drain Valve 3 2 61 2370 Oil Window Cover 4 1 61 8833 Oil Case Machined 5 4 62 1014 Screw 8 32x3 8 Fl...

Page 19: ...ust Filter Use with pump model Dimension Catalog Number Diameter Height Filter Replacement Element 1392 1399 1400 1376 1380 1402 1400 1397 1374 2 5 5 5 2 5 6 25 9 1417L 1417G 1417H 01 1417L 1417G 1417...

Page 20: ...1922 Cat No 1 Element must be ordered with trap A2 Distance between ISO NW inlet and outlet connections Dry Ice Cold Traps Removable 3 quarter center well for dry ice alcohol slurry do not use acetone...

Page 21: ...best of our knowledge the above listed component is not hazardous according to OSHA 1910 1200 or one or more state right to know lists SECTION 3 HAZARDS IDENTIFICATION Major Route of Entry Skin conta...

Page 22: ...ection in Section 8 of this MSDS Inhalation Vaporization is not expected at ambient temperatures This material is not expected toques inhalation related disorders underanticipated conditions of use In...

Page 23: ...in Section 8 and Disposal Considerations in Section 13 of this MSDS Do not touch damaged containers or spilled material unless wearing appropriate protective equipment Slipping hazard do not walk thr...

Page 24: ...splashing or spraying conditions are present Protective clothing may include long sleeve outer garment apron or lab coat If significant contact occurs remove oil contaminated clothing as soon as possi...

Page 25: ...e low acute and sub acute toxicities in animals Effects from single and short term repeated exposures to high concentrations of mineral oil mists well above applicable workplace exposure levels includ...

Page 26: ...ry This product and or its components are listed on the Toxic Substance Control Act TSCA Inventory SARA 302 304 The Superfund Amendments and Reauthorization Act of 1986 SARA Title III requires Facilit...

Page 27: ...arks SECTION 16 OTHER INFORMATION Revision 4 Revision Date 11 11 03 ABBREVIATIONS AP Approximately EQ Equal GT Grater Than LT Less Than NA Not Applicable ND No Data NE Not Established ACGIH American C...

Page 28: ...or possession does not convey any rights to loan sell or otherwise disclose said information reproduction or use of said information for any purpose other than that in connection with said information...

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