Welcon WE2S D024 FS0057 Series, Hardware Manual

Page 1: ...15434 Room 812 555 Byeolmang ro Danwon gu Ansan si Gyeonggi do Republic of Korea PHONE 82 31 417 6735 FAX 82 417 6736 www welconsystems com WELCON Servo Drive Hardware Manual WE2S_D024_xx_FS0057_x...

Page 2: ...ing out of use for any purpose Copyright Notice 2022 WELCON Systems All rights reserved Copyright in this document is reserved exclusively by WELCON SYSTEMS That is the owner of the text images and al...

Page 3: ...WELCON Servo Drive Hardware Manual 3 25 2022 WELCON Systems All rights reserved www welconsystems com...

Page 4: ...ion 7 2 1 Mechanical Data 7 2 1 1 Drive 7 2 1 2 Extension Board 8 2 2 Electrical Data 9 3 Precautions for Installation 12 4 Wiring 13 4 1 Tools 13 4 2 Connections 13 4 3 Motor Power 14 4 4 Digital Enc...

Page 5: ...e power is on I O Do not connect disconnect the servo drive encoder cable and I O while the power is on Motor and servo drive may be damaged The power cable can carry high voltage even when the motor...

Page 6: ...able substances or water Make sure that no sheath or copper wire gets inside the servo drive Encoder It is recommended to use shielded cables for encoder cables EtherCat CAT 7 For EtherCat cables it i...

Page 7: ...LCON Systems All rights reserved www welconsystems com 2 Technical Information 2 1 Mechanical Data 2 1 1 Drive Item Unit Description Weight g 92 SIZE L x W x H mm 100 65 10 4 Fastener M3 For details p...

Page 8: ...ion Board 16 Axes Extension Board WEX 16E 12 Axes Extension Board WEX 12E 8 Axes Extension Board WEX 8E Board size 185mm 125mm Number of slots boards 8 16 Number of DIO connectors 16 Board size 155mm...

Page 9: ...ontrol Control Periodic 4KHz Control Loop Cascade P PI Feed forward Filters First order low pass filter Four notch filters First order adaptive windowing filters Reference Command Current Velocity Pos...

Page 10: ...ice profile for drives and motion control Communication cycle time up to 500 s CSV CSP mode up to 250us CST mode USB Baud rate up to 3Mbps Maximum cable length 3m I O Feature Specification Analog Inpu...

Page 11: ...h or without index RS422 Differential A quad B Max Input Frequency 10MHz before quadrature Digital Hall Sensor Signal Single ended Type Separated hall sensor Analog Hall Sensor Signal 0 5V Single ende...

Page 12: ...tension board check that the holes of the heatsink and the extension board are exactly the same and fasten them with bolts 2 In order to prevent the drives from shaking due to external vibration the h...

Page 13: ...m 4 Wiring 4 1 Tools Tool Manufacturer Part Number Hand crimp Tool MOLEX 638190500 Hand crimp Tool MOLEX 2002180300 Hand crimp Tool MOLEX 2002187100 4 2 Connections CN1 Motor UVW CN2 Digital Encoder C...

Page 14: ...Hardware Manual 14 25 2022 WELCON Systems All rights reserved www welconsystems com 4 3 Motor UVW MOLEX_35507 0400 MOLEX_50212 8000 MOLEX_35363 0460 J823 J923 Pin Signal 1 U VCM or DC Motor 2 V VCM or...

Page 15: ...CON Systems All rights reserved www welconsystems com 4 4 Digital Encoder MOLEX_505565 1301 MOLEX_505431 1100 MOLEX_505567 1381 J824 J924 Pin Signal 1 5V 2 GND 3 ENC_A 4 ENC_A 5 ENC_B 6 ENC_B 7 ENC_I...

Page 16: ...m 4 5 Analog Position Sensor MOLEX_505565 1001 MOLEX_505431 1100 MOLEX_505567 1081 J820 J920 Pin Signal 1 Analog Position Sensor0 2 Analog Position Sensor0 3 Analog Position Sensor1 4 Analog Position...

Page 17: ...l 17 25 2022 WELCON Systems All rights reserved www welconsystems com 4 6 Additional Incremental Encoder MOLEX_505565 0801 MOLEX_505431 1100 MOLEX 505567 0881 J925 Pin Signal 1 5V 2 ENC_A 3 ENC_A 4 EN...

Page 18: ...welconsystems com 4 7 FFC Connectors for Motor and Encoder Premo Flex FFC Cable MOLEX_15166 MOLEX_52437 2433 J822 J922 Pin Signal 1 HALL_W 2 HALL_V 3 HALL_U 4 ENC_I 5 ENC_I 6 ENC_B 7 ENC_B 8 ENC_A 9...

Page 19: ...WELCON Servo Drive Hardware Manual 19 25 2022 WELCON Systems All rights reserved www welconsystems com 4 8 USB USB Mini Type B Keystone Model 937 J101 Pin Signal 1 VBUS 2 DM 3 DP 4 ID 5 GND 6 SHIELD...

Page 20: ...ystems com 4 9 Main Power Do not connect disconnect the servo drive while the power is on Before applying power make sure that the DC supply is within the specified range make sure the proper plus and...

Page 21: ...ON Servo Drive Hardware Manual 21 25 2022 WELCON Systems All rights reserved www welconsystems com 4 10 EtherCAT HCJV1 802SK J21 J22 Pin Signal 1 ECAT_TX 2 ECAT_TX 3 ECAT_RX 4 NC 5 NC 6 ECAT_RX 7 NC 8...

Page 22: ...to each drive on the back of the extension board Each resistor has a value of 0 ohms EX 1 If you use 8 drives on a 16 axis extension board remove all resistors before use EX 2 If you use only 4 drives...

Page 23: ...2 WELCON Systems All rights reserved www welconsystems com 4 11 Digital I O MOLEX_51353 1000 MOLEX_56134 9000 MOLEX_55917 1010 J1 J16 Pin Signal 1 NEGATIVE_LIMIT 2 POSITIVE_LIMIT 3 HOME 4 STO 5 NC 6 N...

Page 24: ...WELCON Servo Drive Hardware Manual 24 25 2022 WELCON Systems All rights reserved www welconsystems com Digital Input Circuit Digital Output Circuit...

Page 25: ...ext images and all other materials listed in this document is WELCON SYSTEMS Therefore the unauthorized distribution transfer or duplication of the text images and other materials in this document wit...